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5

 

INSTALLATION INSTRUCTIONS

 

5.1

 

ENVIRONMENTAL REQUIREMENTS 

EFAPOWER EV-PC Station reliability is dependent upon compliance of environmental specifications. The design 
of  the  environmental  control  system  for  your  EFAPOWER  EV-PC  Station,  in  case  of  extreme  environmental 
conditions,  must  ensure  that  the  Unit  can  operate  reliably  while  remaining  within  the  range  of  its  operating 
specifications. 

The enclosure should be inspected during maintenance for evidence of damage or deterioration. A soft cloth 
moistened with water must be used to remove accumulated dust and dirt on the outside of the unit to preserve 
the integrity of the structure and avoid displacing dust or dirt into any delicate components of the equipment.  
Seals  and  gaskets  should  be  examined  and  repaired  or  replaced  if  required  and  fasteners  tighten  should  be 
verified. The frequency of maintenance of the enclosure should be increased with extreme weather conditions. 

5.1.1

 

LOCAL CONDITIONS 

EFAPOWER  EV-PC  Station  is  an

  IP54  (NEMA  3R)  enclosure.  This  Unit  is  intended  to  work  below  50ᵒC

  (122°F) 

ambient temperature. 

Clearance around the cabinet 

We advise to have at least 0,5 m 

(20”)

 in the front and both sides, or according to local codes 

Input Power Cables 

AC input cables must be copper with appropriate power rating. 

Distance between Units 

Whenever it

’

s required the 

installation of Central and Satellite Units

, the

 Ethernet

 

cable connecting the units 

shall not be longer than 100 meters

. 

EFAPOWER EV-PC Station can be placed as showed in Figure 5. 

 

Figure 5 - EFAPOWER EV-PC Station - placing 

Содержание EFAPOWER EV PC G2

Страница 1: ...EFAPOWER EV PC G2 AC PUBLIC CHARGING STATION Installation and User Manual ...

Страница 2: ...x The following symbols are used in this manual to prevent accidents which may occur as a result of incorrect use of the charger Note Read the notes carefully to ensure safe and proper use Warning or safety observation Read the instructions carefully to ensure safe and proper use Risk of electric shock Read the instructions carefully to ensure safe and proper use Rua Eng º Frederico Ulrich Apartad...

Страница 3: ...urces for Installation 12 5 2 4 Site Verification and Inspection 13 5 3 HANDLING AND PLACING 14 5 3 1 Packaging 14 5 3 2 Visual Inspection 14 5 3 3 Handling 14 5 3 4 Assembly Instructions Placing 15 6 START UP 21 6 1 VERIFICATION AND INSPECTION 21 6 2 SWITCH ON 21 7 USER MANUAL 26 7 1 OUTPUT CONNECTORS AND OUTLETS 26 7 1 1 Type 2 outlet 26 7 1 2 Type 1 Connector 26 7 1 3 Type 2 Connector 27 7 1 4 ...

Страница 4: ...ied reproduced or translated to other language without the written consent from EFACEC In case of any doubt regarding a subject described in this manual please contact us at Rua Eng º Frederico Ulrich Apartado 3078 4471 907 MOREIRA MAIA PORTUGAL Tel 351 229403241 Fax 351 229403209 serviceEEM efacec com www electricmobility efacec com 2725 Northwoods Parkway Ste B Norcross Georgia 30071 USA Tel 1 4...

Страница 5: ...The following AC outputs are available For CE marked units 2 3kVA 3 7kVA 7 4kVA 11kVA 22kVA and 43 kVA For ETL marked units up to 7 2kVA Level 2 For GB marked units 3 7kVA 7 4 kVA 11 kVA and 22kVA EFAPOWER EV Public Charger station is user friendly and safe On units with a socket there is a locking mechanism inside the socket which prevents the user from disconnecting the cable from the charger wi...

Страница 6: ...units EN 61851 1 and IEC 61851 1 Case B GB units GB T 18487 1 Case C SAE J1772 Outlet Protection Over current 12A 20 A 40 A 20 A 40 A 63 A 40 A RCD CCID 30 mA 20 mA Charging Mode Direct connection between the EV and the EVSE using the cable supplied with the vehicle CE units EN 61851 1 e IEC 61851 1 Mode 3 GB units GB T 18487 1 Mode 3 ETL units SAE J1772 Mode 3 Energy metering In each output Yes M...

Страница 7: ...Conductive Charging System Part 1 General Requirements 13 GB T 20234 Connection Set of Conductive Charging for Electric Vehicles 14 GB T 18487 3 Electric Vehicle Conductive Charging System AC DC Electric Vehicle Charging Station 15 EN IEC 61851 22 Electric vehicle conductive charging system Part 22 AC Electric Vehicle Charging Station 16 EN IEC 61000 6 1 Electromagnetic compatibility EMC Part 6 1 ...

Страница 8: ...F00GKK 0F00GKK Central Wall mount CW Satellite Wall mount SW Communications X GSM G CDMA C Figure 2 EFAPOWEREV PC Codes 0F Number of Phases 1F One phase 3F Three phase 13F 2 Outputs 1F 3F 00 Current 10 10 A 16 16 A 30 30 A 32 32 A 63 63 A 10 16 2 Outputs 10 A 16 A 10 32 2 Outputs 10 A 32 A G Plug Socket P Plug S Socket KK Mode CE7 CE 7 T1 Type T1 T2 Type T2 CE7T2 2 Outputs CE 7 Type 2 1st Output 2...

Страница 9: ...ting EFAPOWER EV PC for USA market aka Level 2 has 2 plug outputs of up to 7 2kVA EFAPOWER EV PC for China market can be configured with 2 plug outputs from 3 7kVA up to 22kVA Figure 4 EFAPOWEREV PC Plug StationParts Output connection Wall Mount Central Unit Optional Pedestal Optional Pedestal with door Fixing to the floor Mount Power rating indication TFT color Output signaling RFID ...

Страница 10: ...lding practices climate conditions safety standards state and local codes and should follow the NEC National Electrical Code or the CEC Canadian Electrical Codes accordingly The EFAPOWER EV PC Station should be installed only by a licensed contractor and a licensed electrician and in accordance with all local and national codes and standards The EFAPOWER EV PC Station should be inspected by a qual...

Страница 11: ...cture and avoid displacing dust or dirt into any delicate components of the equipment Seals and gaskets should be examined and repaired or replaced if required and fasteners tighten should be verified The frequency of maintenance of the enclosure should be increased with extreme weather conditions 5 1 1 LOCAL CONDITIONS EFAPOWER EV PC Station is an IP54 NEMA 3R enclosure This Unit is intended to w...

Страница 12: ...n Figure 6 Figure 6 EFAPOWEREV PC Station withroof protection 5 1 2 SITE VERIFICATION AND INSPECTION Check if the access passages to the Public Charger Station layout site are not blocked in order to allow its transportation Check if the Public Charger Station layout site is compliant with the specified clearance around the cabinet In case of installation of Central and Satellite Units make sure t...

Страница 13: ...the distribution board for each Unit The appropriate circuit breaker is represented in Table 3 Efacec advises a Residual Current Device RCD 2P 4P Type AC or 2P 4P Type A higher than 300mA to ensure the upstream selectivity All local codes shall be taken into consideration NOTES Even if the same Unit side has two outputs 2 3kVA any other power rate the Table 3 is valid because only one output will ...

Страница 14: ...haring feature shall be placed three shunts Weidmuller 1053260000 across phases and ground terminal blocks represented in orange X1 1 and X1 2 X1 3 and X1 4 X1 5 and X1 6 Figure 9 EFAPOWEREV PC ULWiring Information Two HotWires Share by TwoOutputs This Unit has only one power output rate available This installation requires only one dedicated 40A circuit breaker 2P C curve NOTES In areas with freq...

Страница 15: ...ers or Drywall 2 two anchors 13 64 dia M5 lag screws in studs and 2 two drywall anchors heavy duty Anchoring to the Floor 4 four screws M8 with matching nuts and washers End terminals for input wiring by Unit CE or GB marked units 5 five end terminals for cable according to Table 5 or according to local codes 3phases neutral protective ground Table 4 Max current by phase 1st Output 16A 16A 32A 48A...

Страница 16: ...ver for fixing the Unit on the wall 13mm socket and wrench for fixing the Unit to the floor Crimping tool for power and earth cables Torque screwdriver with flat blade for input terminal blocks 5 2 4 SITE VERIFICATION AND INSPECTION Check if Public Charger has the appropriate upstream protection depending on the configuration Check if the surface where the Public Charging Station will be placed is...

Страница 17: ...1 PACKAGING EFAPOWER EV PC Station is shipped in a package that depending on the order can be packaged in a group Central Unit Satellite Units The dimension of each Unit is in Chapter 2 1 Technical characteristics 5 3 2 VISUAL INSPECTION Check if the exterior case has been damaged by mechanical impacts or any accidents during transportation If applicable check if the EFAPOWER EV PC Station decor i...

Страница 18: ...olts Length must comply with local codes While a concrete wall for installation is preferred installation on a drywall will be acceptable if at least 2 anchors 13 64 dia M5 lag screws are in studs and if the remaining drywall anchors are heavy duty Depending on the configuration of the EFAPOWER EV PC we have different cable entry points which are represented in the following two figures The cable ...

Страница 19: ...L 16 37 ETL MARKED UNITS Two cable glands M32 one for each AC input refer to Chapters 5 3 4 3 and 5 3 4 4 Cable gland M25 for connections between central and satellite units communication cable refer to Chapter 5 3 4 5 Figure 11 EFAPOWEREV PC UL Drilling and conduits Layout ...

Страница 20: ...r the Unit Only 4 four points are needed to mount each Unit on the floor marked with a red circle Depending on the configuration of the EFAPOWER EV PC we have different cable entry points which are represented in the following two figures The cable entry shall respect the place that was assigned to it market with green CE and GB MARKED UNITS Cable gland M40 AC input refer to Chapters 5 3 4 3 and 5...

Страница 21: ...ENCE DE L EAU OU HUMIDITE EN OUVRANT LES PORTES DE L EFAPOWER EV PC VOUS COUREZ LE RISQUE D EXPOSITION AUX TENSIONS DANGEREUSES INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR ELECTRIC SHOCK After unpacking and physically installing the authorized technician must start installing the input cables Before connecting the EFAPOWER EV AC Public Charger must be assured The Grid Voltage level and frequency ...

Страница 22: ...ublic Charging Station for ETL marked units is A C 1Ph 2 hot wires PE per output The recommended cross section of each cable can be referenced on page 12 CE AND GB MARKED UNITS ETL MARKED UNITS The earth terminal as shown in Figure 16 shall be interconnected with the low voltage switchboard ground connection Depending on the power rate of both outputs inside each Unit cable cross section of protec...

Страница 23: ...ites For a higher number of satellites connected to the same Central it is necessary to add an additional Ethernet switch to a satellite for every 3 three additional units The following figure represents this connection The AC input is independent from charger to charger refer to previous chapter Figure 18 Central and Satellites Connection Scheme The cable is specified here below and it is also li...

Страница 24: ...NTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORIZED PERSON AVANT D INSTALLER OU LA MISE EN EFAPOWER EV PC STATION L UTILISATEUR DOIT ASSURER QUE LES INSTRUCTIONS DE SECURITE DANS CE MANUEL SONT LIRE ATTENTIVEMENT ET OBSERVER PAR UN PERSONNEL TECHNIQUE COMPETENT CONSERVER CE MANUEL AVEC L EFAPOWER EV PC STATION POUR FUTURE REFERENCE CETTE EFAPOWER EV PC STATION NE DOIT PAS ET...

Страница 25: ...ELS MOTIVÉ POUR UNE MAUVAISE INTERPRETATION OU À DES ERREURS DANS CE GUIDE CE GUIDE NE PEUT PAS ÊTRE COPIÉ NI REPRODUIT SANS UNE AUTORISATION ÉCRITE ET AUTORISE PAR EFACEC Switch on all circuit breakers and residual current devices in the Charging Station CE MARKED UNITS Circuit breakers Q1 Q6 heating protection Q2 Q4 for 2nd output only for 16A outputs Q3 Q5 for 2nd output only for 32A outputs Q7...

Страница 26: ...for 2nd output only for 32A outputs Residual current devices S2 S3 for 2nd output Figure 27 Central Unit GB Interior front view Figure 28 22kVA output rail Figure 29 11kVA output rail Figure 30 7 4kVA output rail Figure 31 3 7kVA output rail Figure 32 input rail Electronics Power Supply Heating Protection AC output Power main input AC outputs 2nd output 1st output ...

Страница 27: ...rrupting Device S4 S5 for 2nd output Figure 34 7 2 kVA output rail After connecting the charging station for the first time the HMI display should show the following message and the LED s shall start blinking amber Figure 33 Central Unit UL Interior front view 2nd output 1st output AC output Power main input Figure 35 input rail Electronics Power Supply Heating Protection ...

Страница 28: ...sage and the LED s shall turn green AT THIS POINT THE COMMISSIONING CHECK LIST REPORT WHICH WAS PROVIDED WITH THIS MANUAL SHALL BE FILLED IN AND SENT AFTERWARDS TO EFACEC FOR THE E MAIL SERVICEEEM EFACEC COM OR SUPPORT EEM USA EFACEC COM FOR USA MARKET CE AND GB MARKED UNITS loop between these images ETL MARKED UNITS loop between these images ...

Страница 29: ...wn in this chapter 7 1 OUTPUT CONNECTORS AND OUTLETS EFAPOWER EV PC is prepared to charge electric vehicles according to the following charging systems 7 1 1 TYPE 2 OUTLET Mode 3 7 1 2 TYPE 1 CONNECTOR Mode 3 Figure 37 Mode 3Type 1Connector output current limited to 30A Figure 36 Mode 3Type 2 Outlet This connector is available for the following power outputs on CE marked units This connector is av...

Страница 30: ...1 4 TYPE GB CONNECTOR Mode 3 7 1 5 CE 7 OUTLET Mode 2 This connector is available for the following power output on CE marked units Figure 40 Mode 2CE 7 Outlet This connector is available for the following power outputs on GB marked units This connector is available for the following power rates on CE marked units Figure 38 Mode 3Type 2Connector ...

Страница 31: ...ase see below for the LED color definitions In case of Fault please refer to the Troubleshooting Chapter 8 2 In the next sections are described the operation sequences of EFAPOWER EV PC When a user starts an operation on the EFAPOWER EV PC the HMI display will show as example the following screen saver loop between these images Charge Waiting for connection or Charge ended or Charge Paused by Vehi...

Страница 32: ... W E R E V P C I N S T A L L A T I O N A N D U S E R M A N U A L 29 37 7 2 1 USER INTERFACES FOR EV PC WITH SOCKET 7 2 1 1 CHARGE VEHICLE INTERFACES Figure 42 EFAPOWER EV PC with Socket Charge Vehicle Interfaces ...

Страница 33: ...E F A P O W E R E V P C I N S T A L L A T I O N A N D U S E R M A N U A L 30 37 7 2 1 2 END CHARGE VEHICLE INTERFACES Figure 43 EFAPOWER EV PC with Socket End Charge Vehicle Interfaces ...

Страница 34: ... O W E R E V P C I N S T A L L A T I O N A N D U S E R M A N U A L 31 37 7 2 2 USER INTERFACES FOR EV PC WITH PLUG 7 2 2 1 CHARGE VEHICLE INTERFACES Figure 44 EFAPOWER EV PC with Plug Charge Vehicle Interfaces ...

Страница 35: ...E F A P O W E R E V P C I N S T A L L A T I O N A N D U S E R M A N U A L 32 37 7 2 2 2 END CHARGE VEHICLE INTERFACES Figure 45 EFAPOWER EV PC with Plug End Charge Vehicle Interfaces ...

Страница 36: ...o preserve the integrity of the structure and avoid displacing dust or dirt into any delicate components of the equipment Seals and gaskets should be examined and repaired or replaced if required and fasteners tighten should be verified The frequency of maintenance of the enclosure should be increased with extreme weather conditions The preventive maintenance inspection also involves work inside d...

Страница 37: ...TROUBLESHOOTING ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL DO NOT ATTEMPT TO SERVICE THE EFAPOWER EV PC STATION YOURSELF DO NOT OPEN THE DOOR WHILE THE EFAPOWER EV PC STATION IS ENERGIZED BY OPENING THE DOOR OF THE EFAPOWER EV PC STATION YOU RUN THE RISK OF EXPOSURE TO DANGEROUS VOLTAGES TOUS LES SERVICES DOIVENT ETRE EFFECTUES UNIQUEMENT PAR DU PERSONNEL QUALIFIE NE PAS TENTER DE...

Страница 38: ...ged into the vehicle Verify the correct connection to the vehicle EFAPOWER EV PC charging is paused Vehicle is on B state Stays on this stage more than 5 minutes Faulty Unit Restart all unit If the problem persists please contact the technical support team The following errors messages can appear when an error occur during the charging process The screen below is an example of those messages In th...

Страница 39: ...st DTC No Description 90xx Voltage detected at output 9100 Cable not connected Unplugged 9104 EVSE Error 9105 EVSE Error 9106 EVSE Error 9200 Communication Failure between Central Satellite 9300 No feed from AC Mains 9301 Failure on PE 9302 Cable error 9303 Schuko Overcurrent 9304 Earth Leakage detected 9500 Charge ended by User 9503 Credit Limit reached 9504 Charge ended by User 9900 Connection e...

Страница 40: ...E F A P O W E R E V P C I N S T A L L A T I O N A N D U S E R M A N U A L 37 37 9 ATTACHMENTS BATTERY DATASHEET ONLY FOR CE MARKED UNITS ...

Страница 41: ...ical applications VdS NCP approved alarm systems Fire burglar alarmsystems Quality Control All pbq batteries are being produced against ISO 9001 and UL quality control standards Furthermore batteries are inspected again using a method of statistical analyses upon arrival in the central warehouses At pbq we understand that a defective battery can mean loss of information productiv ity customers and...

Страница 42: ...65 Max discharge current 105A 5 sec Charge constant voltage Maximum charge current 2 8A Float use 13 6 13 8 Volt 20mV o C Cyclic use 14 5 14 9 Volt 30mV o C 4 8 6 35 6 35 7 8 Number in italics Faston 250 mm Typical Applications UPS Systems Fire burglar alarm systems Household appliances Garden tools Telephone exchanges Sensors Measurement devices ISCHARGE CURRENT VERSUS TIME 4IME IN HOURS URRENT 2...

Страница 43: ...E F A P O W E R E V P C I N S T A L L A T I O N A N D U S E R M A N U A L This Page Intentionally Left Blank ...

Страница 44: ...artado 3078 4471 907 MOREIRA MAIA PORTUGAL Tel 351 229403241 Fax 351 229403209 serviceEEM efacec com www electricmobility efacec com 2725 Northwoods Parkway Ste B Norcross Georgia 30071 USA Tel 1 470 395 3648 Fax 1 770 446 8920 support eem usa efacec com www electricmobility efacec com ...

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