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12 

5- ELECTRICAL INSTALLATION 

We recommend that this product be installed by a qualified homeowner. If further assistance is needed, a 
licensed and qualified electrician in accordance with all applicable national, state, provincial, and local 
electrical codes should be hired. As with all electrical appliances, under no circumstances should you 
attempt to install, repair or disassemble this water heater without first shutting off all power to the unit 
directly at the fuse or breaker box. Make sure to shut off all breakers. 

SERIOUS BODILY INJURY OR DEATH 

CAN OCCUR IF YOU IGNORE THIS WARNING. 

All wiring (wire gauge) and circuit protection (breakers) must comply with the U.S. National Electrical Code 
(NEC) in the USA, or the Canadian Electrical Code (CEC) in Canada. Failure to do so could result in property 
damage and/or personal injury, and void your warranty. Note: the Canadian Electrical Code generally 
requires that all supply wires and corresponding circuit protection used for domestic hot water heating and 
hydronic heating applications be sized to a minimum of 125% of the maximum current rating of the heater 
(see model specifications below for details). 

Before installing this product, ensure that the home has sufficient electrical power available to handle the 
maximum amperage load of the applicable model. 

TURN OFF THE ELECTRICAL POWER BEFORE 

PROCEEDING. 

Electrical Installation Instructions 

STEP 1:

 Making sure all electrical power is shut off, remove the black, 

red

, and 

ground

 

wires from the 

existing tank heater coming from the circuit breaker. These wires will now go into the TankBuddy™     
through the hole in the unit’s back plate (see wiring diagram and 

Connection Reference 1

 on the 

subsequent pages). 

STEP 2:

 Using a suitable wire gauge that meets all applicable electrical codes for the size of the breakers 

used, run 

Line 1 (black wire)

Line 2 (red wire)

, and 

ground (green wire)

 

from the home’s main breaker 

panel to the TankBuddy™ water heater, through the back plate hole. This is connection reference 1, 
specified on page 14. 

Note: A separate 

ground

 

conductor for each incoming circuit is required. 

STEP 3:

 Connect the supplied pigtail cord to the TankBuddy™. See 

Connection Reference 2

 on page 15. 

STEP 4:

 Now connect the wires included with the TankBuddy™ (pigtail cord stemming from the unit) to the 

existing tank heater. The 

black

red

, and 

green (ground)

 

wires should all have secure connections.  

MAKE SURE THESE CONNECTIONS ARE IN AN ENCLOSED AREA. EXPOSED CONNECTIONS CAN LEAD TO 
SERIOUS INJURY OR DEATH. 

STEP 5:

 DOUBLE CHECK the electrical connections to make sure they are correct and that all wire 

connections are tight and secure. Also confirm that the correct breaker size and wire gauge has been used 
and confirm that the unit has been connected to a ground in accordance with applicable codes. 

STEP 6:

 Confirm that all the air has been purged from the water lines prior to turning on power to the unit. 

Refer to STEP 4 in the plumbing installation section. 

CAUTION:

 Ensure that you have made the correct connections. You must follow the wiring connection as 

shown to ensure the proper operation of the unit. If you mix up one set of wires with another, the unit will 
not operate correctly even though it turns on and otherwise appears to function properly. 

 

 

Содержание tankbuddy

Страница 1: ...OU IGNORE THIS WARNING WE RECOMMEND THAT THIS PRODUCT BE INSTALLED BY A QUALIFIED HOMEOWNER IF FURTHER ASSITANCE IS NEEDED A LICENSED AND QUALIFIED PLUMBER AND ELECTRICIAN IN ACCORDANCE WITH ALL APPLICABLE NATIONAL STATE PROVINCIAL AND LOCAL PLUMBING AND ELECTRICAL CODES SHOULD BE HIRED PLEASE READ THESE INSTRUCTIONS THOROUGHLY AND COMPLETELY PRIOR TO INSTALLATION USE FAILURE TO DO SO COULD CAUSE ...

Страница 2: ......

Страница 3: ... and energy savings from your TankBuddy it is important that it be installed in accordance with our instructions and the electrical and plumbing codes applicable to your area and that you read this manual thoroughly for important operating instructions and tips If you have questions at any time please contact Eemax directly at Eemax Inc 400 Captain Neville Drive Waterbury CT 06705 Toll Free 1 800 ...

Страница 4: ...h your pre existing tank water heater DO NOT install this product in a location where it may be subject to freezing temperatures If the water inside your unit freezes it can cause severe and permanent damage that is not covered under your warranty DO NOT locate the water heater in a location that is difficult to access SCALD RISK Make sure that the water heater and hot water outlet pipe are out of...

Страница 5: ...e the tank heater on the cold water inlet side You must do this to drain your system 4 Open the drain valve of the water tank to let the tank completely deplete of water The drain valve is usually located near the bottom of the tank 5 Drain the water from all existing hot water pipes by first opening all hot water faucets of any kind in the house Leave the faucets open until plumbing installation ...

Страница 6: ... vertical pipe movement At least 1 of vertical pipe movement Layout A At least 14 inches of straight pipe above tank At least 1 of vertical pipe movement ability to raise pipe Turn to page 5 Layout B At least 20 inches of straight pipe above tank At least 1 of vertical pipe movement ability to raise pipe Irremovable or essential union used in plumbing Turn to page 6 Layout C At least 14 inches of ...

Страница 7: ...2 3 times with Teflon Tape to seal the connection and prevent leaks 4 Now from the in place Female NPT adapter measure upwards EXACTLY 11 inches Refer to Figure B Mark this on the copper pipe with a pencil IT IS IMPERATIVE THAT ACCURACY BE USED DURING THIS STEP CUTTING THE PIPE TOO MUCH WILL PREVENT A SECURE CONNECTION FROM TAKING PLACE 5 Cut the pipe at the 11 inch mark Cut B taking extreme care ...

Страница 8: ...PERATIVE THAT ACCURACY BE USED DURING THIS STEP CUTTING THE PIPE TOO MUCH WILL PREVENT A SECURE CONNECTION FROM TAKING PLACE 4 Cut the pipe at the 12 inch mark Cut D taking extreme care for accuracy If the installer is less experienced or unsure it is advised to cut the pipe slightly below the 12 inch mark It is safer to cut too little and correct a mistake than to cut too much 5 Secure the Push t...

Страница 9: ...iate hose We recommend using a Repair Hose Push Fitting This type of hose has Push to Connect fittings on either side and can be used efficiently for this application Hoses such as the one shown can be purchased at a low cost at most home center stores An alternative recommendation is to purchase a water heater installation kit This could also help with the installation process such as Layout C A ...

Страница 10: ...E and ferrule D to secure the connection STEP 3 Close the tank drain valve Make sure at least one warm water faucet is open in the house Re open the water supply valve on the cold water copper pipe You know the tank is full when water is running out of any open faucet in the house FAILURE TO FOLLOW THESE STEPS WILL CAUSE WATER TANK DAMAGE STEP 4 After tightening all fittings open several hot water...

Страница 11: ...ion Visual Guidance Layout A A F Existing Household Plumbing 875 Copper Tube Push to Connect Fitting Nut Ferrule Nut Ferrule Female NPT to Tube Adapter Existing Male NPT From Tank OUTLET SIDE OF TANK D B E C Step 2 Step 1 ...

Страница 12: ...llation Visual Guidance Layout B F Existing Household Plumbing 875 Copper Tube Push to Connect Fitting Existing Household Plumbing 875 Copper Tube F Push to Connect Fitting Step 2 Step 1 Nut Ferrule E D Nut Ferrule B C ...

Страница 13: ...ssure relief valve Please check your local installation codes for any special requirements 3 The maximum operating water pressure is 150 PSI If the water pressure is higher a pressure reducing valve must be installed on the main incoming water supply line prior to installing the unit 4 When connecting the inlet water pipe to the unit make sure to use a wrench to hold the unit s connection and anot...

Страница 14: ...rom the circuit breaker These wires will now go into the TankBuddy through the hole in the unit s back plate see wiring diagram and Connection Reference 1 on the subsequent pages STEP 2 Using a suitable wire gauge that meets all applicable electrical codes for the size of the breakers used run Line 1 black wire Line 2 red wire and ground green wire from the home s main breaker panel to the TankBud...

Страница 15: ...13 Electrical Wiring Diagram Normal Tank Configuration TankBuddy and Electric Tank Configuration Connection Reference 1 shown on page 14 Connection Reference 2 shown on page 15 ...

Страница 16: ...Connect Line 1 black to the L1 labelled wire terminal and Line 2 red to the L2 labelled wire terminal using a flathead screwdriver to secure the terminal Using a supplied wire nut connect the circuit breaker ground wire to the green ground wire stem already inside the unit which will be exposed Twist wires together then twist the wire nut with both wires inside to secure the connection L1 L2 Termi...

Страница 17: ... wire to the left most terminal and the black wire to the right adjacent terminal 2 Tighten the connections on the terminal block with a flathead screwdriver MAKE SURE WIRES ARE INSERTED ALL THE WAY IN THE TERMINAL AND THAT THE SCREWS SECURING THE CONNECTION ARE TIGHT AND SECURE FAILURE TO DO THIS WILL CAUSE HEATER MALFUNCTION Also make sure that the wire insulation is not inserted into the termin...

Страница 18: ...ess should be addressed Take care not to over tighten the connections Serious internal damage to your water heater can occur if you over tighten the water heater connections at the unit IMPORTANT NOTES As with all electrical appliances under no circumstances should you attempt to install repair or disassemble this water heater without first shutting off all power to the unit directly at the fuse o...

Страница 19: ...have an anti scald feature on your faucet that is mixing cold water These types of faucets can usually be adjusted to reduce the amount of cold water mixed Also your tank may be completely out of hot water and is mixing cold water Give the tank time to recover or reduce the amount of water you are using The water temperature at my faucet is less than the temperature setting of my water heater Volt...

Страница 20: ...e TankBuddy can be observed from this display Active Unit in Operation This screen will tell the user which heating unit is operating at that given point in time It will either be the pre existing water tank TANK or the TankBuddy UNIT Flow The flow screen will tell the user the amount of water that is flowing through the unit in gallons per minute Load Factor Here you can see how hard your TankBud...

Страница 21: ...e TankBuddy exceeds 60 F again the tank will power back off TankBuddy Set Up Menu Cycle Screens Turn the control knob in either direction to cycle through menu options Activation Temperature The first heater setting is the activation temperature If the unit reads an inlet temperature that below the activation temperature the unit will turn on For instance if the activation temperature is 115 and w...

Страница 22: ...re Version Here you can view the heater software version useful for troubleshooting Exit If knob is pressed once on this screen the user will be taken back to the primary menu screen cycle VERSION 210 SETUP EXIT ...

Страница 23: ......

Страница 24: ...22 Eemax Inc 400 Captain Neville Drive Waterbury CT 06705 Toll Free 1 800 543 6163 or 203 267 7890 Fax 203 267 7975 info eemaxinc com ...

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