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Edwards A313-01-985, Инструкция по эксплуатации

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© Edwards Limited 2008. All rights reserved. 

Page 1

Edwards and the Edwards logo are trademarks of Edwards Limited.

Introduction

A313-01-880 Issue A

1

Introduction

1.1

Scope and definitions

This manual provides installation, operation and maintenance instructions for the HV30000 and HV40000 Booster 
pumps (hereafter referred to as HV Booster pumps or pump). You must use the HV Booster pumps as specified in this 
manual.

Read this manual before you install and operate the pump. Important safety information is highlighted as WARNING 
and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

CAUTION

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated 
equipment or process.

The following IEC warning labels may appear on the pump:

The units used throughout this manual conform to the SI international system of units of measurement.

WARNING

Warnings are given where failure to observe the instruction could result in injury or death to 
people.

Warning - refer to accompanying documentation.

Warning - risk of electrical shock.

Warning - hot surfaces.

Содержание A313-01-985

Страница 1: ...0 Issue A Original Instruction Manual HV30000 and HV40000 Vacuum Booster Pump Description Item Number HV30000 Vertical Flow Vacuum Booster Pump A313 01 985 HV40000 Vertical Flow Vacuum Booster Pump A3...

Страница 2: ...and not to function independently The machine s is in conformity with the following standard s or other normative document s EN1012 2 1996 A1 2009 Compressors and Vacuum Pumps Safety Requirements Vacu...

Страница 3: ...y 13 3 2 System requirements 14 3 3 Unpack and inspect 14 3 4 Locate the pump 15 3 5 Fill the pump with oil 16 3 5 1 Fill the drive end cover 16 3 5 2 Fill the non drive end cover 16 3 5 3 Fill the sh...

Страница 4: ...al 35 6 1 Storage 35 6 1 1 Preparation 35 6 1 2 Long term storage 35 6 2 Disposal 36 7 Service and spares 37 7 1 Introduction 37 7 2 Service 37 7 3 Spares 37 For return of equipment complete the HS Fo...

Страница 5: ...go are trademarks of Edwards Limited Contents A313 01 880 Issue A 13 Suitable protective oils 36 14 HV spares and spares kits 37 Associated publications Publication title Publication number Vacuum pum...

Страница 6: ...This page has been intentionally left blank A313 01 880 Issue A Page iv Edwards Limited 2008 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited...

Страница 7: ...Important safety information is highlighted as WARNING and CAUTION instructions you must obey these instructions The use of WARNINGS and CAUTIONS is defined below CAUTION Cautions are given where fai...

Страница 8: ...ely These mounting kits are available in four configurations to suit the following IEC configuration to suit 30 kW 400 V 3 phase 50 Hz 4 pole motor with FF350 flange IEC configuration to suit 55 kW 40...

Страница 9: ...shape of the rotor is such that a small accurately gauged clearance is maintained at all times between the rotors and between the tips of the rotors and the bore of the casing As they rotate the gas i...

Страница 10: ...nd cover 3 Shaft seals oil reservoir 4 Oil filler plug drive end cover 5 Eye bolt x2 6 Unit lifting eyes x2 7 Inlet 8 Oil filler plug non drive end cover 9 Non drive end cover 10 Cooling water outlet...

Страница 11: ...e of the pump This should remain in place during installation and commissioning to reduce the risk of damage owing to the ingress of gross debris The inlet screen must be left in place during normal p...

Страница 12: ...A313 01 880 Issue A Page 6 Edwards Limited 2008 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

Страница 13: ...rotection degree as defined by IEC 529 IP44 Recommended backing pumps See Note above WARNING If you fit an isolation valve between the HV pump and the backing pump you must interlock the operation of...

Страница 14: ...p must be shut down see Section 2 2 This is not applicable to pumps operated with inverters See Section 1 2 Table 3 Cooling water supply data Maximum supply pressure 5 bar gauge 5 x 105 Pa 73 psi Maxi...

Страница 15: ...8 2 8 Connections 2 9 Noise and vibration data Table 6 Connections data Process inlet DN500 PN6 645 mm OD with 20 x 22 mm diameter holes equispaced on 600 mm PCD outlet ISO 320 645 mm OD with 12 x M1...

Страница 16: ...inless steel Stator headplates gearbox and end covers Grey cast iron Rotor SG ductile iron Shaft Carbon steel Bearings 100Cr6 steel Shaft seals PTFE O ring seal Flouroelastomer Table 9 Item numbers Pr...

Страница 17: ...14 1048 77 41 29 246 89 9 72 2 3627 48 76 1 92 21 24 0 84 HV30000 324 td 40 hp 1959 36 77 14 1048 77 41 29 246 89 9 72 2 3627 48 76 1 92 20 94 0 82 HV30000 365 td 75 hp 1959 36 77 14 1048 77 41 29 246...

Страница 18: ...A313 01 880 Issue A Page 12 Edwards Limited 2008 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

Страница 19: ...fore you start installation work Ensure that debris does not get into the HV pump or the system pipelines when you install it Disconnect the other components in the pumping system from the electrical...

Страница 20: ...must be able to purge with an inert gas when you shut down the pumping system to dilute dangerous gases to safe concentrations Consult Edwards or your supplier if you are in doubt If the HV pump is t...

Страница 21: ...ce the protective covers and store the pump in suitable conditions as described in Section 6 1 3 4 Locate the pump You must ensure that when the pump is in its required operating location all of the m...

Страница 22: ...he oil level is above the maximum mark the performance of the HV pump may be affected If the oil level is below the minimum mark the performance of the HV pump may be affected or the pump may be damag...

Страница 23: ...ot allow the cooling water supply pressure to go above the maximum pressure stated in Section 2 4 3 7 Fit the drive transmission bareshaft HV pumps only CAUTION Your drive and transmission system desi...

Страница 24: ...hubs of the coupling has been bored to suit the pump drive shaft diameter and the other to suit the motor shaft diameter Check that the fixing set screws are in position in the coupling hubs and that...

Страница 25: ...may overheat if it continues to operate when the backing pump is stopped You must be able to isolate and lock out the electrical supply from the HV pump The motor must be correctly configured where ne...

Страница 26: ...motor thermostats if fitted You must connect the thermostat terminals in the motor to a suitable control circuit to shut down the HV pump system if the motor temperature is too high An example contro...

Страница 27: ...ump as follows 1 If necessary that is to make it easier to see the pump drive shaft temporarily remove any guard over the drive coupling if fitted 2 Refer to Figure 2 Watch the pump drive shaft or the...

Страница 28: ...t outlet flange loading limits Nm A Side view B Plan view 1 Inlet outlet flange 2 Outlet inlet flange F Force M Moment R Resultant X Load orientation Y Load orientation Z Load orientation Force in pla...

Страница 29: ...cted to the pump inlet is as short as possible and has a bore size not less than the inlet port diameter Use a flexible connection in the pipeline from the vacuum system to the HV pump to reduce vibra...

Страница 30: ...A313 01 880 Issue A Page 24 Edwards Limited 2008 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

Страница 31: ...g belt or the drive system where fitted If you do your fingers or other parts of your body or clothing may get trapped and you may be injured by the rotating components Never disconnect any of the con...

Страница 32: ...n the motor electrical supply or engage your drive and transmission system to start the HV pump With DoL starting you must only start the HV pump when the backing pressure is below the maximum backing...

Страница 33: ...The HV pump will be contaminated with the process gases that have been pumped Ensure that you take adequate precautions to protect people from the effects of dangerous substances if contamination has...

Страница 34: ...cratched cracked or corroded or if there are signs of oil leakage from the sight glass you must replace it contact your supplier or Edwards 2 Look at the oil level sight glass 16 on the non drive end...

Страница 35: ...l goes above the maximum level mark drain oil from the pump until the level is correct refer to Section 5 7 5 Refit the oil filler plug 4 to the filler port on the top of the drive end cover 2 6 Conti...

Страница 36: ...ables check that they are not damaged and have not overheated Replace any cables that are damaged or have overheated Check that all of the electrical connections are secure tighten any loose connectio...

Страница 37: ...nd cover with new oil of the correct type and grade refer to Section 5 5 2 5 8 Overhaul the pump The HV pump must be regularly overhauled as specified in Table 11 As part of the overhaul the bearings...

Страница 38: ...casing been distorted Check that the pump is installed on a level surface see Section 3 2 and that the maximum loadings on the inlet outlet flanges have not been exceeded see Section 3 11 Rectify any...

Страница 39: ...fer to Section 5 5 Have the shaft seals failed Replace the shaft seals Oil leaks from the drive shaft Have the lip seals failed Inspect the lip seals and replace if necessary Oil leaks from between th...

Страница 40: ...hat it is correctly fitted to the pump refer to the Motor Manual supplied and to Section 3 7 The pump cannot reach its specified ultimate vacuum pressure Is there a leak in the inlet pipeline Check th...

Страница 41: ...fer to the requirements in Section 6 1 2 8 Store the pump in clean dry conditions in a well ventilated place that is free from vibration or shocks 6 1 2 Long term storage If the pump is to be stored f...

Страница 42: ...e majority of it may be recycled Take particular care with the following Used oil that has been contaminated with dangerous substances Cleaning materials that have been contaminated with dangerous sub...

Страница 43: ...aired or rebuilt is returned with a full warranty Your local Service Centre can also provide Edwards engineers to support on site maintenance service or repair of your equipment For more information a...

Страница 44: ...A313 01 880 Issue A Page 38 Edwards Limited 2008 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

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