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Door Component Replacement Removal and Replacement

Inner Door, Outer Door Panel, Control Panel Cover, and Soap Dispenser

Tools Needed:
- Phillips Screwdriver

- Flat Tip Screwdriver

- Needle nose pliers

Step 1: Remove the Control Panel Cover



Remove the 8 top Philips head screws on the inner door



The door latch is loose at this point and can be set aside.



Disconnect the electrical connector for the control circuit boards

NOTE: If replacing the Control Panel Cover you will need to remove the screws securing the control
circuit boards to the panel.

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Содержание DWP62BL

Страница 1: ...tar com Warranty service should be performed by an authorized service representative only SERVICE MANUAL EdgeStar Countertop Dishwasher MODEL s DWP62BL DWP62SV DWP62WH Document Type Service Manual Ver...

Страница 2: ...OOTING 53 SAFETY PRECAUTIONS WARNING This manual and the information contained herein is intended for use by certified technicians The manufacturer or seller is not responsible for the interpretation...

Страница 3: ...e appliance is properly grounded Do not bypass cut or remove the grounding plug If the power cord is damaged it must be replaced by the manufacturer or a qualified technician Do not use extension cord...

Страница 4: ...nce where it will be exposed to the weather Disconnect from the power socket before cleaning or maintenance If the plug power cord is damaged it must be replaced by the manufacturer or an authorized s...

Страница 5: ...Hose Water Inlet Hose Max Water Temperature 149 F 65 C Water consumption Normal Wash 2 85 gallons Spray Arms Plastic Drain Pump Yes Interior Stainless Steel 430 SS Voltage Frequency 120V AC 60Hz Inpu...

Страница 6: ...NO Description Qty NO Description Qty 101 Handle Cover 1 106c Delay Decrease Button 1 102 Control Panel Cover 1 106d Start Button 1 103 Power Button 1 107 Outer Door 1 104 Light Cover 1 108 Baseboard...

Страница 7: ...205 c Friction Strip 2 202 Door Latch 1 205 d Spring 2 203 Inner Door 1 206 Hinge Assembly Right 1 204 Lower Door Gasket 1 207 Soap Dispenser 1 205 Hinge Assembly Left 1 208 Dispenser Bracket 2 205 a...

Страница 8: ...iption Qty NO Description Qty 301 Upper Back Cover 1 305 Air Breaker Assembly 1 302 Outer Shell 1 307 Door Caps 2 303 Air Breaker Washer 1 308 Upper Corner Cover Plate 2 304 Air Breaker Nut 1 310 Door...

Страница 9: ...se 1 406 Door Spring Bracket 2 421 Lower Flat Filter 1 407 Friction Strip Guide 2 422 Spray Arm 1 408 Check Valve 1 423 Right Base Plate Bracket 1 415 Float Microswitch 1 424 Connector Bracket 1 416 F...

Страница 10: ...1 506 Drain Pump 1 525 Dish Rack Assembly 1 508 Drain Hose 1 530 Water Connection Components 510 Hose Clamp 2 530a Supply Hose 1 511 Inner Drain Pipe 1 530b Drain Hose 1 512 Inner Drain Pipe Sealing R...

Страница 11: ...10 Wiring Diagram...

Страница 12: ...me of the delay by one 1 hour increments up to 24 hours This establishes how much time will elapse before the selected wash cycle will begin Display Screen Shows the current dishwasher status running...

Страница 13: ...A water softener is recommended for water that contains twelve or more grains Without it lime can build up in the water valve which could stick while open and cause flooding Too much detergent with s...

Страница 14: ...wer cord is not damaged Drain Pump Removal and Replacement The drain pump functions to drain wash water after each cycle has been completed Tools Needed Phillips Screwdriver Flat Tip Screwdriver Needl...

Страница 15: ...are detached to more easily remove the panel When latches are all released remove the Base Tray Cover gently and be careful not to pull the overflow switch wiring TIP Use a pair of needle nose pliers...

Страница 16: ...15 Step 2 Remove the Drain Pump Locate the drain pump circled in the below image Detach the electrical connectors from the pump...

Страница 17: ...the pump out of the housing Step 3 Install the new drain pump Slide the pump into the housing Turn the pump clockwise until the locking latch clicks and the pump is locked in place Reattach the electr...

Страница 18: ...y Cover Locate the float switch on the Base Tray Cover and reattach the electrical connector Push the Base Tray Cover into place securely latching the nine 9 snap latches Reinstall the screw to secure...

Страница 19: ...ded Phillips Screwdriver Flat Tip Screwdriver Needle nose pliers Step 1 Remove Base Tray Cover Refer to instructions to remove panel found in the Drain Pump Removal and Replacement section of this doc...

Страница 20: ...ing Tools and Parts Needed Phillips Screwdriver Flat Tip Screwdriver Needle nose pliers Gear drive hose clamps 4 Step 1 Remove Base Tray Cover Refer to instructions to remove panel found in the Drain...

Страница 21: ...lamp and discard Remove the hoses from the air breaker Step 4 Disconnect Electrical Connections Remove the electrical connector from the side of the Air Breaker where indicated in the image below IMPO...

Страница 22: ...Air Breaker Nut by turning counter clockwise Step 6 Remove Replace Air Breaker Assembly Remove the Air Breaker Assembly by pulling the air breaker outward away from the dishwasher cabinet Inspect the...

Страница 23: ...is nut should be firmly tightened by hand Step 8 Reconnect electrical connection Reattach the electrical connector back to the Air Breaker Assembly Step 9 Attach the gear drive hose clamps Slide the g...

Страница 24: ...atches of the outer shell and the upper back cover to reinstall Reinstall the 8 screws attaching the outer shell to the rest of the unit Step 11 Reinstall the Base Tray Cover Refer to instructions to...

Страница 25: ...Screwdriver Flat Tip Screwdriver Step 1 Remove the Baseboard Turn the unit upside down Remove the two Phillips head screws that secure the baseboard to the bottom of the unit Unlatch the two snap lat...

Страница 26: ...lots making sure the wiring harness fits between the two guides in the center Slide the baseboard into the slots and slide the baseboard down into the snap latches Install the two screws securing the...

Страница 27: ...r drive hose clamp 1 Step 1 Remove Base Tray Cover Refer to instructions to remove panel found in the Drain Pump Removal and Replacement section of this document Step 2 Remove the hose clamp on the dr...

Страница 28: ...27 Remove the end of the hose from the drain pump Step 3 Remove and replace the check valve Use needle nose pliers and gently pull the valve assembly out of the hose...

Страница 29: ...k to make sure the valve is fully seated into the drain pump Step 4 Reinstall the drain hose Slide a gear drive hose clamp over the end of the hose Slide the hose over the connection on the drain pump...

Страница 30: ...edle nose pliers Control Circuit Boards Display Circuit Boards NOTE The control boards are located behind the Control Panel Cover Make sure you do not close the door once the control panel cover is re...

Страница 31: ...ws holding the boards to the door Remove the control circuit boards and install the new boards in the same configuration Reinstall the four screws holding the boards to the door Reinstall the electric...

Страница 32: ...anel found in the Drain Pump Removal and Replacement section of this document Step 2 Remove and Replace Power Circuit Board Note Make sure to take a picture of the wiring connections before unplugging...

Страница 33: ...ircuit board and secure the new board into place in the same configuration Reattach the electrical connectors Step 3 Reinstall the Base Tray Cover Refer to instructions to reinstall Base Tray Cover fo...

Страница 34: ...his document Step 2 Remove the float assembly cover Pinch the two cylindrical latches and slide the cover up over the clips exposing the Styrofoam float Step 3 Remove and replace the micro switch Usin...

Страница 35: ...r over the cylindrical latches making sure the micro switch is in the same orientation as it was prior to removal Step 5 Reinstall the Base Tray Cover Refer to instructions to reinstall Base Tray Cove...

Страница 36: ...tep 1 Remove Base Tray Cover Refer to instructions to remove panel found in the Drain Pump Removal and Replacement section of this document Step 2 Remove the wash pump assembly Unhook the rubber mount...

Страница 37: ...ture of the 3 electrical connectors Using a flathead screwdriver gently slide the 3 electrical connectors off of the heating element Step 4 Separate the Heating Element assembly from the Wash Motor Pr...

Страница 38: ...ou have not damaged the original housing it is easier to remove and replace just the element Slide the new heating element into place Use an 8mm socket to install the securing nut Step 6 Reconnect the...

Страница 39: ...nect the Heating Element Assembly to the Wash Motor Ensure the O ring gasket is in place Push the heating element housing against the wash motor and turn the housing clockwise until the snap latches l...

Страница 40: ...a flathead screwdriver slide both of the rubber hold downs over the latch assembly NOTE Be careful not to tear the rubber Step 9 Reinstall the Base Tray Cover Refer to instructions to reinstall Base...

Страница 41: ...Remove Base Tray Cover Refer to instructions to remove panel found in the Drain Pump Removal and Replacement section of this document Step 2 Remove and replace the inlet valve assembly Remove the elec...

Страница 42: ...will re enage Slide the gear drive clamp over the hose Slide the hose back over the inlet valve and tighten the clamp Reinstall the electrical connections on the inlet valve Step 3 Reinstall the Base...

Страница 43: ...river Needle nose pliers Step 1 Remove the Control Panel Cover Remove the 8 top Philips head screws on the inner door The door latch is loose at this point and can be set aside Disconnect the electric...

Страница 44: ...Remove the four lower Philips head screws from the inside of the door NOTE Hold the outside panel so it does not fall when removing the final screws Slide the panel down off of the alignment pins and...

Страница 45: ...s from the soap dispenser NOTE One of the locking electrical connectors may not be accessible with the dispenser installed You may have to remove the brackets and push the dispenser partially through...

Страница 46: ...Remove and replace the Inner Door Panel Remove the two Philips head screws on each side of the door With the door is in the almost closed position lift up on the inner door detaching it from the frame...

Страница 47: ...ap dispenser to the door NOTE It is easiest to start the top three screws to hold the soap drawer then line up the lower bracket and install those screws Once all of the screws are started you can go...

Страница 48: ...uter Door Panel Line up the alignment pins with the holes on the door and slide the door up into place Start all four Philips head screws a few threads Once all four screws are started tighten them wi...

Страница 49: ...door latch through the inner door Line the control panel cover up with the alignment pins Reattach the electrical connector to the control circuit boards Start the 8 Philips head screws a few threads...

Страница 50: ...rs excessively worn or damaged Step 1 Remove Door Gasket Pinch the door gasket with your fingers and gently pull it away from the unit to remove Step 2 Install new Door Gasket Install the grooved side...

Страница 51: ...y lead to an error code failure to turn on or it may even allow the unit to run without the door closed properly Tools Needed Phillips Screwdriver Flat Tip Screwdriver Needle nose pliers Step 1 Remove...

Страница 52: ...t the two wires from the switch Release the snap latch for the switch Slide the switch assembly away from the snap latch Place the new switch assembly in place and slide towards the snap latch until i...

Страница 53: ...h the Outer Shell Reattach the outer shell and the base tray cover Line up the latches of the outer shell and the upper back cover to reinstall Reinstall the 8 screws attaching the outer shell to the...

Страница 54: ...B assembly Replace the PCB assembly E4 Error Code Overfill alarm Defective micro switch for float Replace the micro switch Defective PCB assembly Replace the PCB assembly Water leaks from dishwasher S...

Страница 55: ...ean the filter assembly Dishware blocking the spray arm Adjust dishes and rotate spray arm before wash Improper loading of dishes pots pans and nesting of silverware Refer to the owner s manual Deterg...

Страница 56: ...l St Suite 1600 Austin TX 78754 support edgestar com service edgestar com edgestar com Warranty service should be performed by an authorized service representative only DATE REVISION NOTES 03 22 2018...

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