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EDGE40 / EDGE60

Installation and Operating Manual

Rev 1.1 December 04, 2008

Table of Contents

Section

Page

SAFETY INFORMATION ...................................................................................................................... ii

OVEN COMPONENTS ........................................................................................................................... 1

OVEN CONTROLS ................................................................................................................................. 3

OVEN START-UP AND SHUTDOWN .................................................................................................. 4

OVEN VENTILATION ............................................................................................................................ 5

INSTALLATION INSTRUCTIONS ........................................................................................................ 6

SPECIFICATIONS EDGE40 ................................................................................................................. 23

SPECIFICATIONS EDGE60 ................................................................................................................. 25

WIRING DIAGRAM MODULATING.................................................................................................. 33

WIRING DIAGRAM ON-OFF .............................................................................................................. 34

RESTRAINT CABLE ............................................................................................................................ 35

MAINTENANCE ................................................................................................................................... 36

EDGE OVEN WARRANTY POLICY & PROCEDURE ...................................................................... 39

APPENDIX “A” ..................................................................................................................................... 42

COMPANY INFORMATION ................................................................................................................ 44

Содержание EDGE40

Страница 1: ...IC AND STANDARD EXPORT OVENS RETAIN THIS MANUAL FOR FUTURE REFERENCE TO BE SERVICED BY AUTHORIZED PERSONS ONLY MF B RESTAURANT SYSTEMS INC 133 ICMI ROAD DUNBAR PA 15431 1 888 480 EDGE P 724 628 3050 F...

Страница 2: ...s supersede the recommendations requirements and guidelines contained in the manual NOTICE The purchaser of this equipment is required to prominently post instructions to be followed should the user s...

Страница 3: ...ombustion or ventilation air to and from the oven There should never be any obstructions on or around the oven that could hamper the flow of combustion or ventilation air to or from the oven Any chang...

Страница 4: ...ii OVEN COMPONENTS 1 OVEN CONTROLS 3 OVEN START UP AND SHUTDOWN 4 OVEN VENTILATION 5 INSTALLATION INSTRUCTIONS 6 SPECIFICATIONS EDGE40 23 SPECIFICATIONS EDGE60 25 WIRING DIAGRAM MODULATING 33 WIRING D...

Страница 5: ...n insulation Half Bake Window 8 Opens to allow the product to be placed half way through oven half bake time Crumb Pan 9 Located under both the entrance and exit of the conveyor belt catches debris th...

Страница 6: ...EDGE40 EDGE60 Installation and Operating Manual 2 Rev 1 1 December 04 2008...

Страница 7: ...ure from 350 to 600 F as desired for the product being baked Pressing the up arrow key increases the baking temperature and pressing the down arrow decreases the baking temperature The upper display s...

Страница 8: ...3 Turn on the BURNER switch 4 If the burner does not light within a few seconds turn off the BURNER switch wait five minutes and then return the BURNER switch to on 5 Turn on the OVEN CONVEYOR 6 Set...

Страница 9: ...ation system for this appliance Proper ventilation of this oven is the sole responsibility of the purchaser In some areas code requires the installation of fire suppression equipment This equipment ma...

Страница 10: ...codes do not exist gas oven installation must comply with the Natural Gas Installation Code CAN CGA B149 1 or the Propane Gas Installation Code CAN CSA B149 2 as applicable This appliance must be elec...

Страница 11: ...e oven industry and is used for all Edge 40 and 60 ovens This design allows two three people with basic mechanical aptitude to safely assemble and install a single double or triple stack of Edge ovens...

Страница 12: ...or similar 1 Remove the oven from the shipping crate Inspect the oven for concealed shipping damage before continuing 2 For single or double stack installation only install the casters onto the oven l...

Страница 13: ...5 Tilt the oven assembly over so that the oven bottom is sitting flat on the floor If using a Genie SLA type lift support the oven about seven inches above the floor using cribbing blocks on all four...

Страница 14: ...llow clearance for the Genie base while stacking the ovens 8 Repeat steps 5 and 6 with the next oven s stacking each oven on top of the lower oven Ensure that the one 1 inch connecting lip on the bott...

Страница 15: ...0 Installation and Operating Manual 11 Rev 1 1 December 04 2008 9 When done assembling the stack place the oven lid on top of the final oven Secure the lid using 4 10 32 x 3 8 screws included in the h...

Страница 16: ...uring shipping CAUTION Be careful not to bend or otherwise damage the blower fan Any damage to the blower fan will result in premature failure of the blower motor bearings 5 Locate the oven back hot a...

Страница 17: ...gure 8 9 Fully tighten all bolts passing through the oven bottom 10 Turn the partially assembled oven over 11 Remove the insulation from the oven top and set it aside Note how the insulation was insta...

Страница 18: ...gers under the connecting lip The edge of the connecting lip is sharp and can cause severe cuts or perhaps loss of a finger WARNING 15 Lift and set the oven assembly on the oven base Ensure that the c...

Страница 19: ...20 x 3 4 inch bolts Figure 12 Figure 12 18 Insert the thermocouples into the plenum bracket provided This bracket is made of spring steel and may be pinched together to allow thermocouples to pass thr...

Страница 20: ...or plug and install the wire chase and motor cover Figure 14 Figure 14 21 Repeat steps 5 through 20 to complete assembling the stack Ensure that the connecting lip for each oven fits securely over the...

Страница 21: ...e type of product to be baked In most cases the only difference will be the inner columnating panel Refer to the finger location decal located on the front of your oven to determine which finger assem...

Страница 22: ...EDGE40 EDGE60 Installation and Operating Manual 18 Rev 1 1 December 04 2008 Figure 16 4 Repeat step 3 until all eight 8 finger assemblies have been installed...

Страница 23: ...ns End Plugs Options 1 and 2 2 Install the bottom end plugs first by fitting them into the openings in the sides of the bake chamber The non insulated part of the baffle is oriented downward on the bo...

Страница 24: ...9 Figure 19 2 Working from the drive side of the oven gently set the non drive end of the conveyor into the bake chamber between the upper and lower end plugs Figure 20 Figure 20 3 Tilt the conveyor u...

Страница 25: ...in onto the conveyor drive sprocket 6 The conveyor drive chain is adjusted at the factory prior to shipment To tighten the drive chain if required loosen the four 4 bolts securing the conveyor drive m...

Страница 26: ...belts Figure 23 Figure 23 Final installation of gas and electrical connections should be performed by an authorized service company or a locally licensed electrician and plumber Installation Instruct...

Страница 27: ...6 0 6 0 Overall Height Single Stack Dimensions Belt 42 21 Overall Height Double Stack 29 94 Belt top oven 56 29 Overall Height Triple Stack 44 29 Belt top oven 68 56 Length 56 45 Depth 75 25 Belt Widt...

Страница 28: ...old Pressure 4 5 8 WC HIGH PRESSURE made after 4 01 10 4 5 WC Orifice Diameter Supply Pressure 177 Manifold Pressure 7 11 WC Liquefied Petroleum LP Supply 6 0 WC Orifice diameter Supply Pressure 120 M...

Страница 29: ...6 0 6 0 Overall Height Single Stack Dimensions Belt 42 21 Overall Height Double Stack 29 94 Belt top oven 56 29 Overall Height Triple Stack 44 29 Belt top oven 68 56 Length 56 45 Depth 93 90 Belt Widt...

Страница 30: ...old Pressure 4 5 8 WC HIGH PRESSURE made after 4 01 10 4 5 WC Orifice Diameter Supply Pressure 199 Manifold Pressure 7 11 WC 6 0 WC Liquefied Petroleum LP Supply Orifice diameter Supply Pressure 136 M...

Страница 31: ...EDGE40 EDGE60 Installation and Operating Manual 27 Rev 1 1 December 04 2008...

Страница 32: ...EDGE40 EDGE60 Installation and Operating Manual 28 Rev 1 1 December 04 2008...

Страница 33: ...EDGE40 EDGE60 Installation and Operating Manual 29 Rev 1 1 December 04 2008...

Страница 34: ...EDGE40 EDGE60 Installation and Operating Manual 30 Rev 1 1 December 04 2008...

Страница 35: ...EDGE40 EDGE60 Installation and Operating Manual 31 Rev 1 1 December 04 2008...

Страница 36: ...EDGE40 EDGE60 Installation and Operating Manual 32 Rev 1 1 December 04 2008...

Страница 37: ...EDGE40 EDGE60 Installation and Operating Manual 33 Rev 1 1 December 04 2008 Insert PDF of EDGE Modulating Wiring Diagram WIRING DIAGRAM MODULATING...

Страница 38: ...EDGE40 EDGE60 Installation and Operating Manual 34 Rev 1 1 December 04 2008 Insert PDF of EDGE On Off Wiring Diagram WIRING DIAGRAM ON OFF...

Страница 39: ...th casters and a restraint cable must be installed to limit movement of the oven without straining the gas or electrical connections One end of the restraint cable is anchored to the wall and the othe...

Страница 40: ...ven or unplug the power cord from the receptacle If the oven must be moved close the gas supply shutoff valve disconnect the gas supply line at the oven and unlock the casters so the oven can be moved...

Страница 41: ...en reinstall the cover Perform all monthly maintenance tasks Quarterly Maintenance Remove the conveyor drive chain cover and drive chain Remove the conveyor belt assembly from the bake chamber Remove...

Страница 42: ...your oven Any maintenance or service performed inside of the control can assembly or other than listed in this manual should be performed by an authorized service company to avoid oven damage WARNING...

Страница 43: ...the customer must first contact MF B at 1 888 480 EDGE prior to contacting a repair company Failure to contact MF B at 1 888 480 EDGE prior to contacting a repair company voids any and all warranties...

Страница 44: ...e gas supply must be connected to the oven by a locally licensed plumber for the warranty to be valid 2 3 The Start Up Checklist form must be filled out signed and timely returned to MF B to initiate...

Страница 45: ...mber of the unit the model number of the unit the warranty authorization number a labor hour breakdown a description of the work performed and the location of the unit including end user name city and...

Страница 46: ...ours Ignition Control Burner Control Temp Control or Speed Control 4 Hours Switch or Fuse Holder 25 Hours Conveyor Motor 75 Hours Hall Effect Sensor 3 Hours Control Box Cooling Fan 25 Hours Thermocoup...

Страница 47: ...l work is required and will exceed the customer s original estimate by more than 10 customer must contact the MF B Service Department again for approval Any claim for work not listed in the Flat Rate...

Страница 48: ...l 44 Rev 1 1 December 04 2008 COMPANY INFORMATION MF B Restaurant Systems Inc 133 ICMI Road Dunbar PA 15431 1 888 480 EDGE toll free 724 628 3050 phone 724 628 3050 fax sales edgeovens com www edgeove...

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