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©2006 Edelbrock Corporation

Brochure #63-1602

Page 3 of 6

Catalog #1602, 1615
Rev. 4/06 - RS/mc

REMOVE ROCKER ARM COVERS

1.

Remove bolts (1) and seals (2) 

(See Figure 1)

. Use a shortened

3/16" allen wrench.

2.

Remove top (3) and middle (4) sections of rocker box. Remove
gaskets (5, 6, and 7) and discard.

3.

Rotate the engine so both valves are closed on the head being
removed.

4.

Remove the rocker arm retaining bolts (11) and washers nearest the
rocker arm shafts at the push rod end.

NOTE:

Remove lower rocker boxes as an assembly then

disassemble if necessary.

5.

Remove the push rods (1) and mark their location and orientation,
top and bottom 

(See Figure 2)

.

6.

Remove spring cap retainers (2) on push rod covers and remove
push rod covers and associated parts (3 through 11) 

(See Figures

2 & 3)

.

CAUTION

All valve train components must be reinstalled in their
original positions. Remove Spring Cap Retainers.

1.

Push rod (2)

2.

Spring cap retainer (2)

3.

Upper push rod cover (2)

4.

Spring cap (2)

5.

Spring (2)

6.

Spacer (2)

7.

O-ring (2)

8.

Lower push rod cover (2)

9.

O-ring (2)

10. Spacer (2)
11. O-ring (2)
12. Tappet (2)
13. Bolt (4)
14. Lifter guide (2)
d15. Gasket (2)

Figure 2 - Pushrod and Cover Assembly

Figure 3 - Removing Spring Cap Retainers

7.

Remove the remaining fasteners (12, 13 and 14) holding the lower
rocker arm cover (17) to the cylinder head 

(See Figure 1)

.

8.

Remove the lower rocker cover and gaskets (15 and 16).

9.

See Figure 4

. Loosen each head bolt (1, 2) 1/8 turn following the

cross pattern sequence shown in 

Figure 9

.

CAUTION

Loosen head bolts gradually, in a cross pattern, to
prevent distorting the head, cylinder and crankcase
studs.

10. Continue loosening in 1/8 turn increments until bolts are loose.
11. Remove bolts.
12. Remove cylinder head and head gasket.
13. Repeat steps 1 through 14 for the other head.

NOTE:

It may be necessary to raise or lower endgine in

frame for clearance. Use small jack under engine.

1.

Head bolt, long (2)

2.

Head bolt, short (2)

3.

Cylinder head gasket

4.

Inner valve spring (2)

5.

Outer valve spring (2)

6.

Valve keeper (4)

7.

Upper collar (2)

8.

Lower collar (2)

9.

Valve (1) intake, (1) exhaust

10. Valve stem seal (2)
11. Cylinder stud (4)
12. Cylinder base gasket
13. O-ring and insert (2)
14. Valve guide (2)
15. Valve seat (2)
16. Cylinder head (2)
17. Cylinder (2)
18. Piston

Figure 4 - Cylinder Head and Cylinder

Содержание Performer 1602

Страница 1: ...r flow This 125 raised rectangular intake port also helps to increase the velocity of the incoming air for more power Edelbrock intake manifolds must be used with these heads due to the unique port shape see application chart below The dual quench combustion chamber features a revolutionary new design that directs the air fuel mixture into a tumbling and swirling motion for a better mix and more e...

Страница 2: ...ve cable first before performing any of the following procedures 1 Remove seat 2 Remove instrument cover FX Softail and Dyna Glide models 3 Drain fuel tank Disconnect fuel line and plug end of fuel line with 5 16 bolt For split tanks use a 1 4 bolt and rubber cap to plug fuel line and opening Disconnect any wires from tank Remove fuel tank WARNING Gasoline is flammable and fumes are explosive To a...

Страница 3: ...ng 2 10 Spacer 2 11 O ring 2 12 Tappet 2 13 Bolt 4 14 Lifter guide 2 d15 Gasket 2 Figure 2 Pushrod and Cover Assembly Figure 3 Removing Spring Cap Retainers 7 Remove the remaining fasteners 12 13 and 14 holding the lower rocker arm cover 17 to the cylinder head See Figure 1 8 Remove the lower rocker cover and gaskets 15 and 16 9 See Figure 4 Loosen each head bolt 1 2 1 8 turn following the cross p...

Страница 4: ... 9 5 1 compression ratio for best power Thicker gaskets will lower compression and power and thinner gaskets will raise compression higher than advisable for use with today s unleaded pump gasoline 1 Use Edelbrock gasket set 1640 for 1984 91 or 1641 for 1992 and later engines This set includes the proper thickness head gaskets 045 and the special intake manifold gaskets required for these cylinder...

Страница 5: ...ON Use only original equipment head bolts and studs for your year vehicle to ensure proper torque and head gasket life 1 See Figure 8 With a torque wrench start at the cylinder head bolt numbered 1 and tighten to 7 9 ft lbs Then tighten 2 3 and 4 in order to 7 9 ft lbs 2 Following the torque sequence tighten each bolt to 12 14 ft lbs 3 See Figure 9 Mark a line on the cylinder head and a correspond...

Страница 6: ...h cannot be used tighten securely by hand 5 Install intake manifold according to the instructions provided with the Edelbrock intake manifold 6 Install the carburetor V O E S and ignition components 7 Reassemble all components removed during disassembly connect battery cables and re fuel gasoline tank 8 To prevent discoloration when the engine reaches operating temperature carefully wipe off greas...

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