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Catalog Part #70402
Brochure No. 63-0164

©2003 Edelbrock Corporation

Rev. 02/03

Page 8 of 25

2.0

Nitrous System Installation

2.1

Nitrous Bottle Installation

The nitrous oxide storage cylinder is typically called a “nitrous bottle”. It is an aluminum cylinder, designed and
manufactured to withstand very high pressures. The valve on top of the bottle is a high-flow design that allows
easy opening and closing which controls the nitrous flow to the engine compartment.

Accurate calibration of your nitrous system depends on the bottle remaining at a stable temperature. In vehicles
(such as Corvettes) where the bottle must be mounted in an area subject to direct sunlight, it is suggested that the
bottle be shielded with a bottle blanket.

If the bottle is mounted inside the passenger compartment or in a space that has access to the passenger
compartment such as hatchbacks or vehicles that feature fold down rear seats, the pressure relief device (PRD
valve) must be vented externally from the cockpit. This procedure will prevent the passenger compartment from
filling with a cloud of nitrous oxide, should the safety pressure relief valve rupture. For more information, please
contact the tech line.

Special consideration should be made to protect the bottle installation by not placing the bottle in a known crumple
or crash zone within the vehicle. At no time should the bottle be mounted within the seating area of the passenger
compartment of a street-driven vehicle.

Here is the Performer Bottle Valve. Installed on all bottle valves used
in Edelbrock Nitrous Systems, is a Pressure Relief Device or “PRD”. It
is a safety valve designed to vent the contents of the bottle into the
atmosphere in case of a catastrophic event like a collision. It is also
installed to prevent the over-pressurization of the bottle. Unsafe bottle
pressure is caused by over filling or elevated bottle temperatures.

There are two types of PRDs - Internal piping and external piping. The
internal type requires no additional parts. The external type requires a
safety blowdown tube designed to route the gas, if the PRD happens
to rupture, to the outside of vehicle. The internal type is design to vent
directly off the bottle into the atmosphere.

It is illegal to tamper with or remove this device.

Bottle Safety Information

1.

Do not

attempt to remove the bottle valve. Please return your bottle to Edelbrock if service is required to the

siphon tube inside the bottle or the bottle valve itself.

2.

Never 

heat the outside of your nitrous bottle with an open flame like that of a torch.

3.

Do not

strike the surface of your nitrous bottle with a heavy or sharp object.

4.

Do not

drop your nitrous bottle.

5.

Do not

attempt to grind off or destroy any imprinted markings on the face of the bottle.

6.

Do not

remove, modify or otherwise tamper with the safety valve on the bottle valve.

7.

Do not

attempt to use a bottle that has been damaged or tampered with.

Racing Vehicles

Before you mount a nitrous bottle in a vehicle intended for use in racing or sanctioned events, check with the sanctioning
association or local racetrack for any rules regarding bottle installation. Most associations require the bottle be mounted
within the confines of the safety roll cage, with the safety pressure relief cap vented away from the driver’s compartment.

660 High Flow

Nitrous Exit

Pressure Relief

Device (PRD)

Performer Bottle Valve

Содержание 70402

Страница 1: ...ous Spray Nozzle Installation 12 2 7 Fuel Pressure Safety Switch Installation 13 2 8 EFI Vacuum Tee Installation 13 2 9 Fuel Pump Installation 13 14 3 0 Electrical System Installation 3 1 Nitrous Elec...

Страница 2: ...ation assumes no responsibility for damages incurred by the use of products manufactured or sold by Edelbrock Corporation on vehicles used for competition or racing Edelbrock General Warranty It is th...

Страница 3: ...s Floor jack Razor blade or other sharp flat edged cutting instrument Vehicle jackstands Safety glasses Power Tools Power drill Drill bits You should understand the following skills Power tool safety...

Страница 4: ...sore nasal passages Nytrous Plus was specifically created for automotive applications and is available for sale to the public at many speed shops across the USA Safety Steps For Working With Nitrous O...

Страница 5: ...rtain components can be located to allow easy installation on vehicles with upgraded or modified equipment The microswitch brackets are designed to be manipulated bent cut twisted etc and the electric...

Страница 6: ...sult in severe engine damage Fuel Quality Because Nitrous oxide is an oxidizer fuel selection is critical Both octane and fuel consistency affect fuel burn rate The oxidizer quality of nitrous oxide w...

Страница 7: ...ea N2O Filter Fitting 4AN x 1 8 NPT Blue 1 ea 3AN x 1 8 NPT Nitrous Fitting Blue 1 ea Microswitch mounting bracket 1 ea 24 3AN steel braided hose 90 degree on one end Jets 1 ea Jet 047 1 ea Jet 049 1...

Страница 8: ...vice or PRD It is a safety valve designed to vent the contents of the bottle into the atmosphere in case of a catastrophic event like a collision It is also installed to prevent the over pressurizatio...

Страница 9: ...led so that the bottom of the siphon tube is at the bottom of the bottle opposite the bottle label An Edelbrock nitrous bottle cannot be mounted upside down Edelbrock does not offer a non siphon tube...

Страница 10: ...es apart from each other 9 Install the bottle mounting brackets using Grade 8 bolts nuts and flat washers not included with kit Use fender washer underneath the vehicle for sheet metal mounting 10 Tig...

Страница 11: ...ng outlet fitting plug solenoid tee and solenoid mounting screws 2 Hold one of the nitrous solenoids securely like in a bench vise being careful not to harm the solenoid or block the inlet or outlet p...

Страница 12: ...lar and the feed line from solenoid to nozzle do not interfere with any systems or components of the vehicle such as the hood latching device 2 Mark where the nozzle will be placed 3 Remove the intake...

Страница 13: ...he vacuum line that originally went to the vehicle s fuel pressure regulator onto the center barb fitting of the EFI vacuum tee Note The center barb can easily be identified by the anodized nut used t...

Страница 14: ...secure with one of the supplied hose clamps 6 Install the male Ford Fuel Hose Adapter into the remaining end of the fuel hose and secure with one of the supplied hose clamps Connect the male Ford Fue...

Страница 15: ...s also good practice to have a book that specializes on the specialized techniques required when working with vehicular electrical systems 3 0 Electrical System Installation Item Quantity Description...

Страница 16: ...Catalog Part 70402 Brochure No 63 0164 2003 Page 16 of 25 3 2 Nitrous Electrical System Wiring Diagram...

Страница 17: ...ting of your wires follow the Wire Harness Schematic on page 16 and use the Origin and Destination Map as a guide for which electrical connectors are used in each circuit Once you have decided the loc...

Страница 18: ...ollar included with the switch for applications that require special spacing during installation 3 6 Microswitch Installation and Wiring The function of your microswitch is to enable your nitrous syst...

Страница 19: ...erence around the throttle linkage The microswitch bracket supplied is drilled to permit many different switch mounting positions This flexibility allows for the microswitch to be positioned in such a...

Страница 20: ...e holder 3 1 ea 16 18 splice connector 4 3 ea 14 16g 3 8 ring terminal Nylon insulated 5 2 ea 14 16g ring terminal 8 Stud Nylon insulated 6 1 ea 15 amp ATO blade fuse Fuel Pump Relay Wiring Schematic...

Страница 21: ...es along the route of your wire harness as they can chafe the wire and cause your system to fail Locate the fuel pump wires which are located just above the fuel tank feeding in towards the in tank pu...

Страница 22: ...completed the installation of you Edelbrock Nitrous System 5 0 Solenoid Inspection and Maintenance 1 Close the valve on the nitrous bottle Make sure all nitrous supply lines are free of pressure befo...

Страница 23: ...lenoid a Repair replace solenoid See Solenoid Inspection and Maintenance section 2 Contamination in nitrous solenoid a Remove and inspect solenoid for dirt around seat area of plunger in solenoid Symp...

Страница 24: ...wiring terminals i Replace microswitch 6 Inadequate nitrous supply a Weigh bottle i Bottle should be 10 lbs above empty bottle weight listed on bottle label when full b Check bottle temperature i Mai...

Страница 25: ...vated Inadequate fuel delivery due to 1 Plugged fuel filter a Inspect fuel filter i Clean or replace filter 2 Crimped fuel line a Inspect fuel line i Replace crimped line 3 Weak or inadequate fuel pum...

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