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Catalog Part #70402
Brochure No. 63-0164

©2003 Edelbrock Corporation

Rev. 02/03

Page 23 of 25

6.0

Troubleshooting Your Edelbrock Nitrous System

How to use our Troubleshooting Flowchart:

The troubleshooting of a nitrous system is basic and straightforward. The symptom chart is divided by symptom, cause and action
required. Determine your problem (symptom), identify the potential problem (cause) and correct the problem (action required).

Symptom #1… There is No change in engine speed when system is activated.

1.

System wired incorrectly.
a.

Compare wiring to schematic.
i.

Wire per instructions. See 

“Nitrous Electrical System Wiring Diagram” section.

2.

Restricted fuel line.
a.

Inspect fuel line for restrictions.
i.

Remove restrictions (kinks in rubber line, pieces of rubber hanging in flow path, etc.).

b.

Check Fuel Pressure.
i.

Increase fuel delivery as needed.

Symptom #2… Change in engine speed when nitrous bottle valve is opened.

1.

Malfunctioning nitrous solenoid.
a.

Repair/replace solenoid. See 

“Solenoid Inspection and Maintenance” section.

2.

Contamination in nitrous solenoid.
a.

Remove and inspect solenoid for dirt around seat area of plunger in solenoid.

Symptom #3… Engine runs excessively rich when system is activated.

1.

Nitrous bottle valve not fully opened.
a.

Check bottle valve.
i.

Open valve fully.

2.

Nitrous bottle mounted improperly.
a.

Mount bottle properly. See 

“Nitrous Bottle Installation” section.

3.

Plugged nitrous filter.
a.

Clean and/or replace nitrous filter.

b.

See nitrous solenoid symptom #2.

4.

Low bottle pressure.
a.

Weigh bottle.
i.

Bottle should be 10 lbs. above empty bottle weight listed on bottle label when full.

b.

Check bottle temperature.
i.

Maintain 80 to 85 degrees of bottle surface temperature.

Symptom #4… High RPM misfire when system is activated.

1.

Excessive spark plug gap.
a.

Inspect spark plugs.
i.

Set plug gap at 0.030 – 0.035 inch.

ii.

Contact the manufacturer of your plugs for more information.

2.

Weak ignition/ignition component failure.
a.

Inspect ignition components.
i.

Replace worn components.

ii.

Upgrade ignition system to high performance high load capable ignition components.

Содержание 70402

Страница 1: ...ous Spray Nozzle Installation 12 2 7 Fuel Pressure Safety Switch Installation 13 2 8 EFI Vacuum Tee Installation 13 2 9 Fuel Pump Installation 13 14 3 0 Electrical System Installation 3 1 Nitrous Elec...

Страница 2: ...ation assumes no responsibility for damages incurred by the use of products manufactured or sold by Edelbrock Corporation on vehicles used for competition or racing Edelbrock General Warranty It is th...

Страница 3: ...s Floor jack Razor blade or other sharp flat edged cutting instrument Vehicle jackstands Safety glasses Power Tools Power drill Drill bits You should understand the following skills Power tool safety...

Страница 4: ...sore nasal passages Nytrous Plus was specifically created for automotive applications and is available for sale to the public at many speed shops across the USA Safety Steps For Working With Nitrous O...

Страница 5: ...rtain components can be located to allow easy installation on vehicles with upgraded or modified equipment The microswitch brackets are designed to be manipulated bent cut twisted etc and the electric...

Страница 6: ...sult in severe engine damage Fuel Quality Because Nitrous oxide is an oxidizer fuel selection is critical Both octane and fuel consistency affect fuel burn rate The oxidizer quality of nitrous oxide w...

Страница 7: ...ea N2O Filter Fitting 4AN x 1 8 NPT Blue 1 ea 3AN x 1 8 NPT Nitrous Fitting Blue 1 ea Microswitch mounting bracket 1 ea 24 3AN steel braided hose 90 degree on one end Jets 1 ea Jet 047 1 ea Jet 049 1...

Страница 8: ...vice or PRD It is a safety valve designed to vent the contents of the bottle into the atmosphere in case of a catastrophic event like a collision It is also installed to prevent the over pressurizatio...

Страница 9: ...led so that the bottom of the siphon tube is at the bottom of the bottle opposite the bottle label An Edelbrock nitrous bottle cannot be mounted upside down Edelbrock does not offer a non siphon tube...

Страница 10: ...es apart from each other 9 Install the bottle mounting brackets using Grade 8 bolts nuts and flat washers not included with kit Use fender washer underneath the vehicle for sheet metal mounting 10 Tig...

Страница 11: ...ng outlet fitting plug solenoid tee and solenoid mounting screws 2 Hold one of the nitrous solenoids securely like in a bench vise being careful not to harm the solenoid or block the inlet or outlet p...

Страница 12: ...lar and the feed line from solenoid to nozzle do not interfere with any systems or components of the vehicle such as the hood latching device 2 Mark where the nozzle will be placed 3 Remove the intake...

Страница 13: ...he vacuum line that originally went to the vehicle s fuel pressure regulator onto the center barb fitting of the EFI vacuum tee Note The center barb can easily be identified by the anodized nut used t...

Страница 14: ...secure with one of the supplied hose clamps 6 Install the male Ford Fuel Hose Adapter into the remaining end of the fuel hose and secure with one of the supplied hose clamps Connect the male Ford Fue...

Страница 15: ...s also good practice to have a book that specializes on the specialized techniques required when working with vehicular electrical systems 3 0 Electrical System Installation Item Quantity Description...

Страница 16: ...Catalog Part 70402 Brochure No 63 0164 2003 Page 16 of 25 3 2 Nitrous Electrical System Wiring Diagram...

Страница 17: ...ting of your wires follow the Wire Harness Schematic on page 16 and use the Origin and Destination Map as a guide for which electrical connectors are used in each circuit Once you have decided the loc...

Страница 18: ...ollar included with the switch for applications that require special spacing during installation 3 6 Microswitch Installation and Wiring The function of your microswitch is to enable your nitrous syst...

Страница 19: ...erence around the throttle linkage The microswitch bracket supplied is drilled to permit many different switch mounting positions This flexibility allows for the microswitch to be positioned in such a...

Страница 20: ...e holder 3 1 ea 16 18 splice connector 4 3 ea 14 16g 3 8 ring terminal Nylon insulated 5 2 ea 14 16g ring terminal 8 Stud Nylon insulated 6 1 ea 15 amp ATO blade fuse Fuel Pump Relay Wiring Schematic...

Страница 21: ...es along the route of your wire harness as they can chafe the wire and cause your system to fail Locate the fuel pump wires which are located just above the fuel tank feeding in towards the in tank pu...

Страница 22: ...completed the installation of you Edelbrock Nitrous System 5 0 Solenoid Inspection and Maintenance 1 Close the valve on the nitrous bottle Make sure all nitrous supply lines are free of pressure befo...

Страница 23: ...lenoid a Repair replace solenoid See Solenoid Inspection and Maintenance section 2 Contamination in nitrous solenoid a Remove and inspect solenoid for dirt around seat area of plunger in solenoid Symp...

Страница 24: ...wiring terminals i Replace microswitch 6 Inadequate nitrous supply a Weigh bottle i Bottle should be 10 lbs above empty bottle weight listed on bottle label when full b Check bottle temperature i Mai...

Страница 25: ...vated Inadequate fuel delivery due to 1 Plugged fuel filter a Inspect fuel filter i Clean or replace filter 2 Crimped fuel line a Inspect fuel line i Replace crimped line 3 Weak or inadequate fuel pum...

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