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23552-1-0607

Page 39

With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do 

experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis 

of problems and the corrective action to be taken.

1.  Spark ignitor will not light pilot after repeated triggering 

of piezo ignitor button.

a.  Defective ignitor (no spark electrode) 

  —Check for spark at electrode and pilot; if no spark and 

electrode wire is properly connected, replace ignitor.

b.  No gas or low gas pressure.

  —Check  remote  shut  off  valves  from  fireplace.  Usually 

there is a valve near the main. There can be more than one 

(1) valve between the fireplace and main.

  —Low pressure can be caused by a variety of situations 

such as a bent line, too narrow diameter of pipe, or low line 

pressure. Consult with plumber or gas supplier.

c.  No LP in tank. 

  —Check LP (propane) tank. Refill tank.

2.  Pilot  will  not  stay  lit  after  carefully  following  lighting 

instructions.

a.  Defective thermocouple.

  —Check that pilot flame impinges on thermocouple. Clean 

and/or adjust pilot for maximum flame impingement.

  —Ensure the thermocouple connection at the gas valve is 

fully inserted and tight (hand tight plus 1/4 turn). Faulty 

thermocouple if reading is below specified minimum of 15 

millivolts.

  —Disconnect the thermocouple from the valve, place one 

millivolt meter lead wire on the end of the thermocouple 

and the other millivolt meter lead wire on the thermocouple 

copper wire. Start the pilot and hold the valve knob in. If 

the millivolt reading is less than 15 millivolt, replace the 

thermocouple.

b.  Defective valve.

  —If thermocouple is producing more than 15 millivolts, 

replace faulty valve.

3.  Pilot burning, no gas to burner, valve knob “ON”, REMOTE/

OFF/ON switch “ON.”

a.  REMOTE/OFF/ON switch, wall switch, remote control or 

wires defective.

  —Check REMOTE/OFF/ON switch and wires for proper 

connections. Place jumper wires across terminal at switch. 

If burner comes on, replace defective switch. If OK, place 

jumper  wires  across  switch  wires  at  gas  valve-if  burner 

comes on, wires are faulty or connections are bad.

b.  Thermopile may not be generating sufficient millivolts.

  —If the pilot flame is not close enough physically to the 

thermopile, adjust the pilot flame.

  —Be sure the wire connections from the thermopile at the 

gas  valve  terminals  are  tight  and  the  thermopile  is  fully 

inserted into the pilot bracket.

  —Check the thermopile with a millivolt meter. Take the 

reading at TH-TP & TP terminals of the gas valve. The meter 

should read 350 millivolts minimum, while holding the valve 

knob depressed in the PILOT position, with the pilot lit, and 

the REMOTE/OFF/ON switch in the OFF position. Replace 

the faulty thermopile if the reading is below the specified 

minimum. 

  —With the pilot in the ON position, disconnect the thermopile 

leads from the valve. Take a reading at the thermopile leads. 

The reading should be 350 millivolts minimum. Replace the 

thermopile if the reading is below the minimum.

c.  Defective valve.

  —Turn valve knob to ON. Place REMOTE/OFF/ON switch 

to ON. Check with millivolt meter at thermopile terminals. 

Millivolt meter should read greater than 200 millivolts. If the 

reading is okay and the main burner does not ignite, replace 

the gas valve.

d.  Plugged main burner orifice.

  —Check main burner orifice for blockage and remove.

4.  Frequent pilot outage problem.

a.  Pilot flame may be too high or too low, or blowing (high), 

causing pilot safety to drop out.

  —Clean and adjust flame for maximum flame impingement on 

the thermocouple. Follow lighting instructions carefully.

5.  The pilot and main burner extinguish while in operation.

a.  No LP (Propane) in tank.

Check LP (Propane) tank. Refill fuel tank.

b.  Inner vent pipe leaking exhaust gases back into system

  —Check for leaks.

c.  Glass too loose, gasket leaks in corners after usage.

  —Be certain glass assembly is installed correctly.

d.  Horizontal vent improperly pitched.

  —The horizontal vent cap should slope down only enough 

to prevent any water from entering the unit. The maximum 

downwards slope is 1/4 inch.

e.  Bad thermopile or thermocouple.

  —Replace if necessary.

f.  Improper vent cap installation.

  —Check for proper installation and freedom from debris or 

blockage.

6.  Glass soots.

a.  Flame impingement on logs. 

  —Check and adjust log position. Contact Empire Comfort 

Systems, Inc.

b.  Debris around throat of main burner.

  —Inspect the opening at the base of the main burner. It is 

imperative that NO material be placed in this opening.

7.  Flame burns blue and lifts off main burner.

a.  Insufficient oxygen being supplied.

  —Check to make sure vent cap is installed properly and free 

of debris. Make sure that vent system joints are tight and 

have no leaks.

  —Check to make sure that no material has been placed at 

the main burner base.

 

STANDING PILOT TROUBLESHOOTING

Содержание DVD32FP3

Страница 1: ...the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certi ed kit is used The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater GAS FIR...

Страница 2: ...DVVK 4F Flex Vent 30 Vertical Termination 31 32 Log Placement 33 34 Operating Instructions 35 36 Wiring Diagram Standing Pilot 37 Lighting Instructions Standing Pilot 38 Troubleshooting Standing Pilot...

Страница 3: ...damagedin any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Page 45 for ordering DONOTusethis replaceifanyparthasbeenunder water Immediatelycallaqua...

Страница 4: ...odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas ma...

Страница 5: ...hall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior of the building at a minimum height of eigh...

Страница 6: ...local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West...

Страница 7: ...p vent kit HORZ 4 to 6 114 3mm to 152mm wall thickness DVVK 4T Top vent kit horz 8 to 12 203mm to 305mm wall thickness DVVK 4R Rear vent kit horz 5 to 7 127mm to 178mm wall thickness DVVK 4V Vertical...

Страница 8: ...d the front edge of the appliance Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the replace The ow of heat can ignite combus...

Страница 9: ...ss than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the replace gas valve it will result in a hazardous condition Checking Manifold...

Страница 10: ...ver plate located on the back of the replace These will be used to close the top ue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top ue pipe before reinstalling...

Страница 11: ...wall strip and then screw into pre drilled holes on replace side Measure from face of replace to face of drywall strip to determine nal depth Figure 8 Vent Pipe Clearance Note Maintain one inch 1 of c...

Страница 12: ...se joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the replace surround Flush Mount Mantel Installation Figure 10...

Страница 13: ...A at hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry blocks These supports must be positioned so they contact all four 4 perimeter...

Страница 14: ...10 1 2 229mm to 267mm n a VENT CAP A PIPE LENGTH WALL FIRESTOP THIMBLE A B Models 6 5 1 8 to 6 1 2 130mm to 165mm DVD 32 36 42 48 9 8 1 8 to 9 1 2 206mm to 241mm DVD 32 36 42 12 11 1 8 to 12 1 2 283mm...

Страница 15: ...stalled in the horizontal run the length of the horizontal run MUSTbe reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for...

Страница 16: ...to 7 178mm below grade level The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed If venting system...

Страница 17: ...ation See Figure 23 When locating the hole it must be noted that the bottom of the cap must be 12 305mm above the ground level and top of the cap must be no less than 18 457mm below a combustible proj...

Страница 18: ...23552 1 0607 Page 18 Figure 26 Figure 27 Figure 28 24 24 MINIMUM CLEARANCE TO COMBUSTIBLES EXAMPLES TOP VENT RUN...

Страница 19: ...3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum numbe...

Страница 20: ...0607 Page 20 Figure 30 Figure 31 Figure 32 Figure 33 Model Maximum Pipe Length H1 DVD32 24 DVD36 24 DVD42 18 DVD48 N A Model Maximum Pipe Length H1 DVD32 24 DVD36 24 DVD42 24 DVD48 6 EXAMPLES REAR VE...

Страница 21: ...that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the ue gas exhaust certain...

Страница 22: ...ter line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance...

Страница 23: ...at each succeeding vent component is securely tted and locked into the preceding component in the vent system Figure 36 WALL THIMBLE MAXIMUM OF THREE 90 ELBOWS MAXIMUM OF TWO 90 ELBOWS Special Venting...

Страница 24: ...s of the 10 inch x 10 inch hole previously cut Secure with nails or screws The heat shields of the restops MUST BE placed towards the top of the hole Continue the vent run through the restops See Figu...

Страница 25: ...23552 1 0607 Page 25 Figure 39 Figure 41 See Horizontal Termination Page 26 and Vertical Termination Pages 31 32 Figure 40 FRAMING AND FINISHING continued...

Страница 26: ...l the vinyl siding standoff SD 950 Vinyl siding standoff SD 950 will be installed between the vent terminationandtheexteriorwall SeeFigure42 Thishorizontalvent terminationboltsontothe atportionofthevi...

Страница 27: ...etermine whether or not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then the extension thimble should be used Figure 1 3 Installthewallthimbleassemblythrought...

Страница 28: ...1 1 2 screws Ensure upward slope 11 From inside Attach the inlet tube to the collar on the back of the replace or the rigid venting system using 3 self tapping screws 12 Seal the 4 102mm diameter ue o...

Страница 29: ...high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent System If...

Страница 30: ...e fireplace flue with a minimum of two screws provided See Figure C 11 Attach the Outer Vent pipe to the 7 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the...

Страница 31: ...ks and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a ashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence o...

Страница 32: ...ventadaptoron replaceineither the vertical or horizontal position replace horizontal and vertical pipe lengths elbows and horizontal or vertical termination kit Allventsystemcomponentslockintoplacebys...

Страница 33: ...n burner pan ATTENTION Do not place decorative rock on logs or burner The decorative rock should only be placed on the replace oor EMBER MATERIAL PLACEMENT ON BURNER 10 After all logs are positioned p...

Страница 34: ...ove glass frame spring assembly 5 Place front logs 1 2 and 3 between grates and main burner Align notches on front logs with locator tabs in base 6 Place middle log 4 between front and rear loop of bu...

Страница 35: ...erate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a su...

Страница 36: ...in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strippedandb...

Страница 37: ...23552 1 0607 Page 37 Figure 57 OPTIONAL THERMOSTAT OPTIONAL WALL SWITCH STANDING PILOT WIRING DIAGRAM...

Страница 38: ...TO FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a re or explosion may result causing property damage personal injury or loss of life A This a...

Страница 39: ...ame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take t...

Страница 40: ...nsuccessful ignition trials 3 Flashes Main burner ame failed 4 times during a single heating cycle 4 Flashes Interrupt power for 5 seconds to reset control Steady Flash Flame detected out of sequence...

Страница 41: ...Use only the wall switch or remote control switch to turn the gascontrolon off Anyattemptedrepairsoradjustmentsshould beperformedbyaquali edservicetechnician Applyingforce or attempted repair may res...

Страница 42: ...onnector for shorts Replace spark electrode assembly c Refer to installation instructions troubleshooting guide for issues such as venting Repair as required The conversion shall be carried out in acc...

Страница 43: ...onto burner assembly 18 Loosen screw and attach a manometer or pressure gauge to the outlet pressure tap of the control valve 19 Turn on the gas supply Turn on the electrical supply to the appliance C...

Страница 44: ...other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight lm on the glass It is therefore recommended that the glass be cleaned two or three times with a n...

Страница 45: ...27 N A N A R 7599 R 7599 FRONT Y LOG 28 R 7580 R 7537 R 7695 R 7695 BURNER TUBE 29 17235 17235 21260 21260 LOG LOCATOR BRACKET 30 17185 17158 17208 17208 BURNER BASE PLATE ASSEMBLY 31 R 7624 R 7624 R...

Страница 46: ...3 42 30 33 34 35 41a 31 36 37a 38 52 40a 52 22 23 24 26 27 22 25 26 29 28 14 13 13 13 13 8 9 10 11 12 16 19 20 21 17 18 DIRECT IGNITION BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 4...

Страница 47: ...speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code A...

Страница 48: ...10 VOLT AC JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 BLOWER ASSEMBLY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 OPTIONAL VARIABLE SPEE...

Страница 49: ...ed with full brick pattern at the bottom Move side panels rearward until the back edge meets the rear brick panel Slide side brick panels down so they rest on rebox bottom and brick joints match up wi...

Страница 50: ...HERRINGBONE DVP1SH DVD32 DVP2SH DVD36 DVP3SH DVD42 DVP4SH DVD48 Simulated Brick Panels The simulated brick panels were designed to enhance the appearance of your replace imitating the look of authent...

Страница 51: ...ne the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fir...

Страница 52: ...2 1 0607 Page 52 SERVICE NOTES Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort...

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