ECR Dunkirk Plymouth Steam PSB-3D Скачать руководство пользователя страница 12

12

CHIMNEY AND VENT PIPE CONNECTION

Boiler and venting installations shall be performed 

in accordance with "Venting of Equipment", of the 

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or 

applicable provisions of the local building codes.

Chimney Inspection

Chimney must be clean, sized correctly, properly 

constructed and in good condition. 

Installation must conform to requirements of the authority 

having jurisdiction or, in absence of such requirements, to 

the National Fuel Gas Code, ANSI Z223.1/NFPA 54. See 

Figure 7, page 13.

Connecting The Vent Damper And Vent Connector

Refer to Figure 1 for the size and location of the vent (flue 

opening). Use a 28 gauge (minimum) galvanized pipe to 

connect to the chimney.

Furnished vent damper blade has 1/2 square inch hole 

(approximately 3/4” diameter). Boilers equipped with 

intermittent ignition, plug hole using plug supplied with 

vent damper.

1. 

Position furnished vent damper on top of flue outlet 

collar. Fasten damper securely to flue outlet collar 

with sheet metal screws. Make sure damper blade has 

clearance to operate inside of diverter. Do not modify 

draft diverter or vent damper

As An Option

Damper may be installed in any horizontal or vertical 

position, closer to flue outlet collar preferred. See 

Figures 7, 8 and 9.

2. 

Install vent damper to service single boiler only for 

which it is intended. Damper position indicator shall be 

in visible location following installation. Locate damper 

so it is accessible for servicing.

3. 

Damper must be in open position when appliance main 

burners are operating.

4. 

Boiler is equipped with factory wired harness that plugs 

into vent damper. Connect thermostat to black wires 

marked 24 volt thermostat on boiler.

5. 

Vent pipe must be same size as flue outlet collar.

6. 

Slope pipe up from boiler to chimney not less than 1/4” 

per foot.

7. 

Run pipe as directly as possible with as few elbows as 

possible.

8. 

Do not connect to fireplace flue.

9. 

End of vent pipe must be flush with inside face of 

chimney flue. Use sealed-in thimble for chimney 

connection.

10. 

Horizontal run should not be longer than 3/4 the 

chimney height (HT) Figure 7, page 13.

Vent Pipe

•  Fasten sections of vent pipe with 3 sheet metal screws 

at each joint to make piping rigid. 

•  Support horizontal portions of vent system to prevent 

sagging. 

•  Use stovepipe wires or metal strapping every 5’ to 

support pipe from above. 

•  Vent pipe through crawl space, use double wall vent 

pipe. 

•  Vent pipe passing through combustible wall or partition, 

use ventilated metal thimble. Thimble should be 4" 

larger in diameter than vent pipe.

NOTICE

Minimum Vent Pipe Clearance - Wood and other 

combustible materials must not be closer than 6” from 

any surface of single wall metal vent pipe. Listed Type 

B vent pipe or other listed venting systems shall be 

installed in accordance with their listing.

Removing Existing Boiler From Common Venting 

System
When an existing boiler is removed from a common 

venting system, the common venting system is likely to be 

too large for proper venting of the appliances remaining 

connected to it.
At the time of removal of an existing boiler, the following 

steps shall be followed with each appliance remaining 

connected to the common venting system placed in 

operation, while the other appliances remaining connected 

to the common venting system are not in operation.

1. 

Seal any unused openings in the common venting 

system.

2. 

Visually inspect the venting system for proper size and 

horizontal pitch and determine there is no blockage or 

restriction, leakage, corrosion and other deficiencies 

which could cause an unsafe condition.

3. 

Insofar as is practical, close all building doors and 

windows and all doors between the space in which the 

appliances remaining connected to the common venting 

system are located and other spaces of the building. 

Turn on clothes dryers and any appliance not connected 

to the common venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhausts, so 

they will operate at maximum speed. Do not operate a 

summer exhaust fan. Close fireplace dampers.

 WARNING

Installing or venting a boiler or any other gas 

appliance with improper methods or materials could 

result in death or serious injury due to fire or to 

asphyxiation from poisonous gases such as carbon 

monoxide which is odorless and invisible.

!

  

Содержание Dunkirk Plymouth Steam PSB-3D

Страница 1: ... ISO 9001 2008 Certified Company P N 14683003 Rev B 09 2013 ECR International Inc 2201 Dwyer Avenue Utica NY 13501 www ecrinternational com MODEL PSB Electronic Intermittent Ignition MODELS PSB 3D PSB 3DP PSB 4D PSB 4DP PSB 5D PSB 5DP PSB 6D PSB 6DP PSB 7D PSB 7DP PSB 8D PSB 8DP PSB 9D PSB 9DP ...

Страница 2: ...L NUMBER 1 Dimensions Inches Intermittent Ignition w Vent Damper Flue Diameter A Width PSB 3D 5 11 PSB 4D 6 14 PSB 5D 6 17 PSB 6D 7 21 PSB 7D 7 24 PSB 8D 7 27 PSB 9D 7 30 Add 5 to height for Vent Damper 1 Add model number suffix P for Propane Gas ...

Страница 3: ... Mbh Net AHRI Rating Sq Ft 1 PSB 3D 3 Natural Gas 75 62 82 7 47 196 Propane 70 58 82 7 44 183 1 PSB 4D 4 Natural Gas 112 91 82 0 68 283 Propane 105 85 80 4 64 267 1 PSB 5D 5 Natural Gas 150 122 82 0 92 383 Propane 140 114 80 6 86 358 1 PSB 6D 6 Natural Gas 187 153 82 0 115 479 Propane 175 143 80 9 107 446 1 PSB 7D 7 Natural Gas 225 183 82 0 137 571 Propane 210 171 81 1 128 533 1 PSB 8D 8 Natural G...

Страница 4: ... and without incurring any obligation whatsoever Introduction Boiler is designed for use in closed heating systems where all steam is returned as condensate and make up water is minimal Boiler is not designed for or intended for use in open systems using 100 make up water Prior to Installation Verify correct boiler for type of gas being used natural or propane See Rating Plate Verify boiler size a...

Страница 5: ...r any other gas appliance with improper methods or materials could result in death or serious injury due to fire or to asphyxiation from poisonous gases such as carbon monoxide which is odorless and invisible WARNING Fire explosion asphyxiation hazard Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids Modification substitution or elimination ...

Страница 6: ... conditions of use Boiler location should not interfere with proper circulation of air Introduce outside air if normal infiltration does not provide necessary air Fresh Air for Combustion on page 11 6 Notify owner to keep air passages free of obstruction Ventilating and combustion air must enter boiler room without restrictions 7 Install boiler so automatic gas ignition system components are prote...

Страница 7: ... or place any obstruction in discharge line Terminate freely to atmosphere where any discharge will be clearly visible and at no risk of freezing Allow complete drainage of valve and discharge line Install safety valve with spindle in vertical position Do not install shutoff valve between boiler and safety valve Support safety valve discharge piping Be short and straight as possible Terminate with...

Страница 8: ...s from the header one for each main 6 All boilers in gravity return systems must be equipped with a Hartford Loop as shown in Figure 5 7 When piping the vertical risers from the boiler to the header the bottom of the header must be a minimum of 24 inches above the water level line on the right side of the boiler 8 Steam riser s and header shall be 2 pipe size 9 Equalizer line shall be minimum 1 pi...

Страница 9: ...9 Figure 4 Recommended Near Boiler Piping Using One Supply Tapping SYSTEM PIPING ...

Страница 10: ...LLATION SYSTEM PIPING Figure 6 Chilled Water Piping VALVES A B OPEN FOR HEATING CLOSE FOR COOLING VALVES C D CLOSE FOR HEATING OPEN FOR COOLING Figure 5 Recommended Near Boiler Piping Using Two Supply Tappings ...

Страница 11: ...ater than 0 60 Room volume is greater than 21 cubic feet divided by ACH air changes per hour x Total Input Mbh C Refer to National Fuel Gas Code for opening requirements between connected indoor spaces All Outdoor Air Provide permanent opening s communicating directly or by ducts with outdoors A Two Permanent Opening Method Provide opening commencing within 12 inches of top and second opening comm...

Страница 12: ...ould not be longer than 3 4 the chimney height HT Figure 7 page 13 Vent Pipe Fasten sections of vent pipe with 3 sheet metal screws at each joint to make piping rigid Support horizontal portions of vent system to prevent sagging Use stovepipe wires or metal strapping every 5 to support pipe from above Vent pipe through crawl space use double wall vent pipe Vent pipe passing through combustible wal...

Страница 13: ...her gas burning appliance to their previous conditions of use 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54 When re sizing any portion of the common venting system the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Chapter ...

Страница 14: ...ion and for vent damper troubleshooting guide refer to manual packaged with vent damper Horizontal Installation To Boiler Vent Damper To Chimney NO NO YES YES Flow Install vent damper with actuator to sides of vent only Do not mount above or below vent To Chimney Flow Vent Damper To Boiler Actuator may be installer in any position Figure 9 Alternate Vent Damper Installation Do Not Install Here Cau...

Страница 15: ...t or dampen excessive vibrations and prevent strain on gas connection Gas valve will not support piping weight Use thread joint compound pipe dope suitable for natural and liquefied petroleum gas Install field sourced manual main shutoff valve ground joint union and sediment trap upstream of gas valve See Figure 11 DANGER Fire Hazard Do not use matches candles open flames or other methods providin...

Страница 16: ...cut off two wires are black One wire is located on secondary of 24 volt transformer second wire is located on pressure limit control F Boilers with PS 802 probe type low water cut off one wire is green and is located on terminal B of PS 802 second wire is black and located on pressure limit control VENT DAMPER Boiler is equipped with factory wired 4 pin molex harness that plugs into 4 pin molex re...

Страница 17: ...rol knob slightly and turn clockwise to OFF Do not force For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device which automatically lights burner Do NOT try to light this burner by hand Before operating smell all around app...

Страница 18: ...own on left side of boiler Determine water level when boiler is off and cold when all water in the system is inside the boiler and return piping below water line and everything above water line is air no steam When boiler is making steam water level drops two to three inches below normal water line WARNING Burn Hazard Never run water into a hot empty boiler Failure to follow these instructions cou...

Страница 19: ... inner cones in softer blue outer mantel with no yellow Remain still when observing main burner flames Check main burner orifices burner throat and flame ports for dust and lint obstruction if flame appearance is not correct Remove rollout shield if necessary to observe main burner flames Replace rollout shield after observation Gas Valve Safety Shutdown Test 1 Test ignition system safety shutoff ...

Страница 20: ...power on and turn thermostat to call for heat C Gas valve opens for approximately 10 seconds time delay on probe type LWCO gas valve will close and red indicator illuminates on LWCO D When water is restored it waits 30 seconds before reactivating burner circuit Boiler Equipped With Optional WF 2U 24 Water Feeder E Continue thermostat call for heat after low water cut off recognizes low water condi...

Страница 21: ...uild up Run connection from boiler drain valve to safe discharge point outside Shut off gas burners open drain valve allow all of water in boiler to drain out Close drain valve Allow boiler to cool slowly refill boiler to water line Repeat this step as many times as necessary until blow down water is clear 7 Following final blow down allow boiler to cool Add fresh water slowly up to normal water l...

Страница 22: ...s bead of 400 F RTV silicone to four mounting surface flanges of flue collector Mount flue collector on heat exchanger Tighten nuts and bolts 6 Seal front edge and four corners of flue collector to heat exchanger with silicone sealant 7 Use flashlight to verify there are no gaps in silicone seal 8 Install draft diverter vent damper vent pipe and jacket top and front cover 9 Reassemble all parts 10...

Страница 23: ...re joints Rollout switch blown Have your service technician check heat exchanger for blockage Chimney flue is blocked Spill switch contacts open requiring manual reset of spill switch Have your service technician check and correct chimney problem Vent damper not operating Consult troubleshooting guide packaged with vent damper IF BURNER IS NOISY Gas input amount is incorrect Contact your service t...

Страница 24: ...is appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 13 Wiring Diagrams For Boilers With PS 802 Probe Type Low Water Cut Off Shown PS802 PS802 CG400 N 2 H 1 C P1 E P2 W A Terminals PS802 To CG400 Cross Reference ...

Страница 25: ...any of the original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 17 Wiring Diagrams For Boilers With 67D 1 Float Type Low Water Cut Off ...

Страница 26: ...al Model WF 2U 24 water feeder maybe used with either of the low water cutoffs listed Water feeder maintains safe minimum water level Keeps boiler running by compensating for minor evaporative steam leaks and prevents freeze ups if homeowners are away and return line leaks McDonnell and Miller Model 101 water feeders may be used however water feed rates are too high and need to be regulated or thr...

Страница 27: ...27 REPAIR PARTS ...

Страница 28: ...28 REPAIR PARTS ...

Страница 29: ...29 REPAIR PARTS ...

Страница 30: ...30 REPAIR PARTS Safety Relief Valve 14 11 NPT X 4 Nipple PF 033 02 ...

Страница 31: ...31 Date Service Performed Company Name Tech Initials Company Address Phone ...

Страница 32: ...DUNKIRK BOILERS 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com ...

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