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26

CONTROLS AND ACCESSORIES

SAFETY VALVE

Safety valve is designed to open automatically if boiler steam 

pressure exceeds pressure rating of valve (15 psig). Should 

it fail to open under this condition, shut down your boiler. If 

valve discharge occurs, or valve fails to open as described 

above, contact a qualified service technician to replace safety 

valve and inspect heating system to determine cause, as this 

may indicate equipment malfunction.

STEAM PRESSURE GAUGE

Boiler is equipped with pressure gauge installed. Gauge 

enables monitoring of the pressure in the system. If safety 

devices fail to shut off your boiler at proper settings, notify 

your serviceman immediately.

WATER LEVEL GAUGE

Boiler water level can be seen through glass tube in water 

level gauge at side of boiler. Correct cold boiler water level 

is stamped on side jacket panel. Check water level regularly 

for proper level.
Located on right side of boiler jacket panel, there are three 

holes for glass water level gauge. Top hole is common for 

both types of low water cut off, and is used for upper gauge 

glass fitting. Middle hole, 9” down from top hole, is used for 

bottom gauge glass fitting for the Model 67D-1 and 47-2 

float type low water cut off. Lowest hole, 12

1

/4” down from 

top hole, is used for bottom gauge glass fitting for Model 

PS-802 probe type low water cut off. Cover unused with 

sheet metal knockout.

STEAM PRESSURE CONTROL

Steam pressure limit control (pressuretrol) shuts off gas to 

main burners when steam pressure in boiler reaches cut-

off setpoint (i.e. sum of cut-in and differential setpoints). 

Burners refire when steam pressure drops to cut-in 

setpoint. System pressure requirements are based on size 

and condition of pipes, and load.

LOW WATER CUT-OFF 
Model 67D-1

Float operated switch which shuts down gas burner if water 

falls below visible bottom of gauge glass.

Probe Type Models

Electronic probe type LWCO. Probe is located inside boiler. 

LWCO will shut down burners if water loses contact with 

probe for 10 seconds.
Refer to manufacturer’s instructions (enclosed) for more 

information.

WATER FEEDER (Optional)

Model WF-2U-24 water feeder maybe used with either 

of the low water cutoffs listed. Water feeder maintains 

safe minimum water level. Keeps boiler running by 

compensating for minor evaporative steam leaks, and 

prevents freeze-ups if homeowners are away and return 

line leaks.
McDonnell and Miller Model 101 water feeders may be 

used, however water feed rates are too high and need to 

be regulated or throttled and wiring will have to be revised. 

Consult boiler manufacturer before using these or any 

other non-standard types of controls.
Automatic water feeder is safety device, not convenience 

item. It is not designed to maintain “normal” water line. 

Water feeder does not take place of responsible person 

monitoring and maintaining normal water line. Steam 

boilers require attention. 

VENT DAMPER

Automatic, motorized stack damper developed to increase 

efficiency of heating systems by reducing standby losses 

from boiler and conditioned air space. Damper closes 

chimney vent when burner is off and fully opens it when 

combustion is required.

ROLLOUT SWITCH
(FLAME ROLLOUT SAFETY SHUTOFF)

Rollout switch is temperature-sensitive fuse link device. 

Located on boiler base just outside fire box. In event of heat 

exchanger flueway blockage causing flame to roll out of 

fire box, fuse will blow, shutting down flow of gas to main 

burners. Fuse does not change in appearance when blown.
If rollout switch blows, replace with exact replacement. 

Check heat exchanger flueways for blockage when 

restoring system to operating condition. Do not operate 

system without rollout switch.

SPILL SWITCH
(BLOCKED VENT SAFETY SHUTOFF)

Spill switch is manual reset disc thermostat with fixed 

setpoint (280° F), and normally closed contacts. It is located 

at relief opening of draft diverter. In event of chimney or 

venting system blockage causing products of combustion 

to spill out of relief opening, spill switch disc heats up and 

spill switch contacts open, shutting down flow of gas to main 

burners by removing power to gas valve.
In event spill switch contacts open, reset button on back of 

switch will pop up. Manually reset spill switch after switch has 

cooled off, push reset button down. Check venting system 

and chimney for blockage when restoring system to operating 

condition. 

DO

 

NOT 

operate boiler without spill switch.

Содержание GreenMountain GMGS075E

Страница 1: ...Steam Gas Fired Boilers INSTALLATION OPERATION MAINTENANCE MANUAL Models GMGS075E GMGS225E GMGS112E GMGS262E GMGS150E GMGS299E GMGS187E Manufactured by ECR International Inc 2201 Dwyer Avenue Utica N...

Страница 2: ...1 Dimensions Inches Intermittent Ignition w Vent Damper Flue Diameter A Width GMGS075E 5 11 GMGS112E 6 14 GMGS150E 6 17 GMGS187E 7 21 GMGS225E 7 24 GMGS262E 7 27 GMGS299E 7 30 Add 5 to height for Ven...

Страница 3: ...GMGS299E 9 Natural Gas 299 245 82 0 184 767 MBH 1 000 Btuh Btuh British Thermal Unit Per Hour For altitudes above 2 000 ft reduce input rate 4 for each 1 000 ft above sea level Heating Capacity is ba...

Страница 4: ...whatsoever Introduction Boiler is designed for use in closed heating systems where all steam is returned as condensate and make up water is minimal Boiler is not designed for or intended for use in o...

Страница 5: ...any other gas appliance with improper methods or materials could result in death or serious injury due to fire or to asphyxiation from poisonous gases such as carbon monoxide which is odorless and in...

Страница 6: ...conditions of use Boiler location should not interfere with proper circulation of air Introduce outside air if normal infiltration does not provide necessary air Fresh Air for Combustion on page 11 6...

Страница 7: ...or place any obstruction in discharge line Terminate freely to atmosphere where any discharge will be clearly visible and at no risk of freezing Allow complete drainage of valve and discharge line Ins...

Страница 8: ...from the header one for each main 6 All boilers in gravity return systems must be equipped with a Hartford Loop as shown in Figure 5 7 When piping the vertical risers from the boiler to the header th...

Страница 9: ...9 Figure 4 Recommended Near Boiler Piping Using One Supply Tapping SYSTEM PIPING...

Страница 10: ...LATION SYSTEM PIPING Figure 6 Chilled Water Piping VALVES A B OPEN FOR HEATING CLOSE FOR COOLING VALVES C D CLOSE FOR HEATING OPEN FOR COOLING Figure 5 Recommended Near Boiler Piping Using Two Supply...

Страница 11: ...ter than 0 60 Room volume is greater than 21 cubic feet divided by ACH air changes per hour x Total Input Mbh C Refer to National Fuel Gas Code for opening requirements between connected indoor spaces...

Страница 12: ...uld not be longer than 3 4 the chimney height HT Figure 7 page 13 Vent Pipe Fasten sections of vent pipe with 3 sheet metal screws at each joint to make piping rigid Support horizontal portions of ven...

Страница 13: ...er gas burning appliance to their previous conditions of use 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI...

Страница 14: ...on and for vent damper troubleshooting guide refer to manual packaged with vent damper Horizontal Installation To Boiler Vent Damper To Chimney NO NO YES YES Flow Install vent damper with actuator to...

Страница 15: ...or dampen excessive vibrations and prevent strain on gas connection Gas valve will not support piping weight Use thread joint compound pipe dope suitable for natural and liquefied petroleum gas Insta...

Страница 16: ...ut off two wires are black One wire is located on secondary of 24 volt transformer second wire is located on pressure limit control F Boilers with PS 802 probe type low water cut off one wire is green...

Страница 17: ...ol knob slightly and turn clockwise to OFF Do not force For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property da...

Страница 18: ...wn on left side of boiler Determine water level when boiler is off and cold when all water in the system is inside the boiler and return piping below water line and everything above water line is air...

Страница 19: ...inner cones in softer blue outer mantel with no yellow Remain still when observing main burner flames Check main burner orifices burner throat and flame ports for dust and lint obstruction if flame ap...

Страница 20: ...ower on and turn thermostat to call for heat C Gas valve opens for approximately 10 seconds time delay on probe type LWCO gas valve will close and red indicator illuminates on LWCO D When water is res...

Страница 21: ...ild up Run connection from boiler drain valve to safe discharge point outside Shut off gas burners open drain valve allow all of water in boiler to drain out Close drain valve Allow boiler to cool slo...

Страница 22: ...bead of 400 F RTV silicone to four mounting surface flanges of flue collector Mount flue collector on heat exchanger Tighten nuts and bolts 6 Seal front edge and four corners of flue collector to hea...

Страница 23: ...e joints Rollout switch blown Have your service technician check heat exchanger for blockage Chimney flue is blocked Spill switch contacts open requiring manual reset of spill switch Have your service...

Страница 24: ...s appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 13 Wiring Diagrams For Boilers With PS 802 Probe Type Low Water Cut Off Shown PS802 PS802 C...

Страница 25: ...ny of the original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 17 Wiring Diagrams For Boilers With 67D 1 Float...

Страница 26: ...l Model WF 2U 24 water feeder maybe used with either of the low water cutoffs listed Water feeder maintains safe minimum water level Keeps boiler running by compensating for minor evaporative steam le...

Страница 27: ...27 REPAIR PARTS...

Страница 28: ...28 REPAIR PARTS...

Страница 29: ...29 REPAIR PARTS...

Страница 30: ...30 REPAIR PARTS Safety Relief Valve 14 11 NPT X 4 Nipple PF 033 02...

Страница 31: ...31 Date Service Performed Company Name Tech Initials Company Address Phone...

Страница 32: ...Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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