Ecoflam MULTIFLAM 300.1 PR Скачать руководство пользователя страница 11

11

www.ecoflam-burners.com

EN

420010601100

GAS OPERATING MODE - GENERAL SAFETY FUNCTIONS

Scheme of functioning

LEGENDA

141: ball valve
142: filter
143: antivibration coupling
150: butterfly valve
151: gas train Landis VGD
155: pilot gas valve
176: oil pump
178: solenoid valve
180: nozzle rod
184: output control valve
311: return oil pressure switch
313: min gas pressure switch
CV: check valve
RL: return line
VL: suction line
VLO: working oil valve

START-UP MODE

As soon as the furnace system is required
to supply heat, the burner control circuit
will close and the program flow started.
When the program has come to its end,
the burner will be turned on.
An automatic test is made for the tightness
of the gas valves prior to each burner start.
The air damper is in its closed position
when the burner is out of operation.
The electric actuator will open the closed
air damper to its full-load position so that
the burner will ventilate the furnace and
the exhaust hoods with the specified air
rate. 
Shortly after the preventilation process has
been started the lack-of-air cut-out must
change over to operating position within a
certain time, i.e. the minimum air pressure
setting must be reached and maintained
until the burner is turned off. At the end of
the specified pre-ventilation time the air
damper will be moved into its partial-load
position in a linked control concept with the
gas damper.
The ignition transformer will be started.
At the end of the pre-ignition time the
ignition gas solenoid valves will be opened
to allow gas to flow into the pilot burner.
The ignition electrodes incorporated in the
pilot burner will ignite the ignition gas.
The ionization probe gives flame signal to 

control box so that the safety shut-off
valves will be opened.
The gas will be fed to the gas nozzles via
the gas damper while combustion air is
supplied by the fan. 
Gas and air will be intensively mixed in the
mixing unit and ignited by the pilot flame
with a specified safety period (minimum
furnace heat generating rate).
After the safety period has run down the
pilot burner will be turned off.

Attention:

If there are shut-off dampers in the flue
gas tract they must be completely open.
Otherwise there will be a high danger of
low-speed detonation or explosion! 

GAS OPERATING MODE

After the flame has developed the load
regulator will be enabled which brings the
burner into its operating position.
The load regulator will now control the
burner automatically between its partial-
load and full-load stages. Depending on
the heat demand, the electric actuator of
the compound control system will be fed
with the OPEN or CLOSE command via
the regulator and thus increase or
decrease the gas and air flow rates.

This compound control system will vary
the positions of the gas control valve and
air damper and thus regulate the gas flow
rate in a linked concept with the air flow
rate. The burner can either be controlled
by a 2-stage sliding or, if a respective
controller is provided, a stepless control
concept. 
The stepless control will allow the burner
to be operated at any desired stage
between its partial-load and full-load
positions. 
The burner will always be turned off out of
its partial-load position. 
The air damper will be closed when the
burner is out of operation and will thus
prevent cold air flowing through the burner
chamber, heat exchanger and chimney.
The interior cooling losses will thus be
greatly minimized.

V

L

O

155

151

150

143

141

142

180

311

178

176

184

V

L

RL

C

V

C

V

313

155

V

L

O

141

143

142

143

313

150

151

180

176

RL

V

L

11

3

178

184

C

V

C

V

Содержание MULTIFLAM 300.1 PR

Страница 1: ...GN35MBAR 400 50 BT 3143961 Technical data Operating instructions Electric diagrams Spare parts list MULTIFLAM 300 1 PR MULTIFLAM 400 1 PR Gas train manual is separate www ecoflam burners com GAS HEAV...

Страница 2: ...as pressure loss diagrams 19 Electrical connections 21 Start up checking procedure 22 Exhaust gas test 23 Start up oil side 24 Fuel selection Start up 24 Adjusting the max air flow rate 24 Firing head...

Страница 3: ...ly with combustion air BURNER SELECTION Type of operation and configuration must be done by professional personnel in order to grant correct working of the burner Installation start up and maintenance...

Страница 4: ...afety regulations For burners over 1700 kW gas train connection pipe must be ordered Kits and accessories are managed and delivered separately Component type BBCH Burner Body with Combustion Head with...

Страница 5: ...gas and air 16 Gas train 17 Pilot gas train 18 Oil pressure regulator 19 Gas filter 20 Ball valve 21 Oil coil 22 Nozzle rod 23 Antivibration coupling 24 Tightness control GTCP Gas train connection pip...

Страница 6: ...switch KITPRES ACS Gas train connection pipe GTCP GTCP WARNING in order to t the gas train the corresponding connection pipe must be ordered GTCP size and tting depend on the burner and the gas train...

Страница 7: ...BT340 Gas train GT VGD separate gas train Filter KIT Tightness control Other KIT ACS Gas connection GTCP Gas connection range RP 50 to DN 100 depending on the gas train selected GAS natural pressure m...

Страница 8: ...ermal output 8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it to some...

Страница 9: ...mm in order to be able to extract it during maintenance Burner boiler mounting flange Packaging only burner WARNING Please follow the suggested dimension for the hole on the boiler flange in order to...

Страница 10: ...the mechanical compound control system will be fed with the OPEN or CLOSE signal via the regulator and thus increase or decrease the oil and air flow rates This compound control system will vary the p...

Страница 11: ...ame signal to control box so that the safety shut off valves will be opened The gas will be fed to the gas nozzles via the gas damper while combustion air is supplied by the fan Gas and air will be in...

Страница 12: ...Depending on the type of boiler reverse flame or three pass check the burner blast tube installation depth according to the data specified by the boiler manufacturer or consult the burner producer 2...

Страница 13: ...the diagram of the pre heating temperature of the heavy oil according to viscosity and the pump pressure according to temperature Ecoflam heavy oil and dual fuel heavy oil burners do have in the elec...

Страница 14: ...PRESSURE OIL SUCTION PRESSURE The maximum permissible vacuum is 0 4 bar At higher vacuum levels the fuel oil will tend to separate air from oil which may lead to operating trouble In the ring line mod...

Страница 15: ...pe oil pipe oil pipe heating cable insulation section 13 12 LEGENDA 1 Burners 2 Service tank 3 Electric heaters 4 Safety and operation thermostat 5 Level switch working safety 6 Heating coil 7 Self cl...

Страница 16: ...pump shaft Note for commissioning during commissioning the filter pipelines and pumps must be pre filled with fuel oil and vented The direction of rotation of the motor should be checked When commissi...

Страница 17: ...group care should be taken to observe the flue resistance of the boiler and the gas pressure loss of the burner and valves and instruments group GAS VALVESAND INSTRUMENTS GROUP The gas valves and ins...

Страница 18: ...head loss diagram is only indicative and does vary depending on the setting of the head PILOT GAS TRAIN CONNECTION The pilot gas train is already installed to the burner and shall be connected to the...

Страница 19: ...LU 3000 1 PR MULTICALOR 300 1 MULTIFLAM 300 1 VGD 40 100 no neutral 20 700 1C FILTER DN 100 22 700 VGD 40 080 no neutral 30 700 FILTER DN 80 35 700 VGD 40 065 no neutral 45 700 FILTER DN 65 55 700 VGD...

Страница 20: ...Inlet gas pressure MIN mbar Inlet gas pressure MAX mbar Diagram BLU 4000 1 PR MULTICALOR 400 1 MULTIFLAM 400 1 VGD 40 100 no neutral 27 700 2C FILTER DN 100 30 700 VGD 40 080 no neutral 40 700 FILTER...

Страница 21: ...Connect the plugs pending to the valve either on the cabinet or on the coupling case on the body of the burner 3 of the fuel oil motor pump unit Connect the power circuit of the motor hanging wires to...

Страница 22: ...h oil by the manufacturer This may cause ignition trouble when initially operating the system When starting the burner take care to increase the oil pressure slowly to the operating level GAS START UP...

Страница 23: ...to be exceeded DETERMINING THE VOLUMETRIC GAS FLOW RATE The thermal furnace output of a boiler QF is the amount of heat supplied with the gas in a unit of time When taking the burner into operation t...

Страница 24: ...t correct invert the two phases on the power supply Fuel selection Start up 0 STOP 2 GAS 1 OIL START UP THE BURNER The control box starts the pre purge cycle the fan motor and the oil motor and opens...

Страница 25: ...w press key F the led Out 1 starts to ash if You need to modify minimum oil temperature press increase or decrease button after confirm the new value pressing again F if you need to modify an other te...

Страница 26: ...ing with heavy oil to facilitate the pump priming Start the burner and check the pump feeding pressure In case the pump priming does not take place during the first pre purging with a consequent subse...

Страница 27: ...CV 186 184 185 I 186 VLO 180 176 RL VL 176 CV CV 1 31 178 186 184 CV CV min 186 185 I LEGENDA 176 oil pump 178 solenoid valve 180 nozzle rod 184 output control valve 185 manometer 186 pressure regulat...

Страница 28: ...rm the burner Gradually increase burner output from the low ame to the high ame and set gas servomotor curve in order to have a stable ame Refer to LAMTEC manual attacched Adjusting the maximum air fl...

Страница 29: ...he cover C and start the burner by pressing the control box rearm button WARNING the air pressure switch shall prevent the air pressure to go below 80 from the adjustment value in order to prevent the...

Страница 30: ...adjustment values if necessary NOTES ON REASSEMBLING Perform the described step in reverse order and make sure to refit components as they were originally assembled and the system is free from leaks U...

Страница 31: ...fter any intervention as wrong position could cause ignition troubles Check and clean the gas filter in the pilot gas valve 3 4 mm 5 6 mm Ignition Electrode POSITION OF ELECTRODES GAS FILTER CLEANING...

Страница 32: ...watching the start up and operating program APPENDIX Control box Damper actuators For damper actuators refer to STE manual attacched Lamtec BT340 control and safety unit Pressing the unlocking button...

Страница 33: ...dle The throughput rate is controlled by varying the return pressure while keeping the supply pressure at a constant level Prior to burner start check the nozzle size against the required output It mi...

Страница 34: ...5 195 175 155 175 A 25 35 36 37 41 42 44 45 47 50 52 58 62 65 70 78 88 95 110 120 140 170 175 B 25 395 390 385 382 380 378 370 360 350 348 330 325 315 300 280 275 260 240 225 200 170 175 A 30 42 43 44...

Страница 35: ...60 180 210 250 310 350 B 20 620 600 590 580 570 550 530 500 480 460 440 420 400 375 360 340 350 A 25 68 69 70 75 80 85 90 98 105 112 120 130 145 160 170 190 210 240 270 300 350 350 B 25 700 700 690 68...

Страница 36: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Страница 37: ...BLUE MARRONE BROWN sensor Encoder 12 1 2 3 4 5 6 11 10 9 8 7 LAMTEC 1 2 3 4 5 6 SW1 24V GND H L 24V GND H L VSM 100 7 8 1 2 13 15 28 3 4 5 7 8 9 10 11 26 24 22 20 LAMTEC 1 2 3 4 5 6 SW1 24V GND H L 24...

Страница 38: ...R RESISTANCES DI LIVELLAMENTO TELERRUPTOR RESISTENCIAS DI LIVELLAMENTO CONTATTORE RESISTENZE DI LIVELLAMENTO RESISTOR REMOTE CONTROL SWITCH DI LIVELLAMENTO TELERUPTEUR RESISTANCES DI LIVELLAMENTO TELE...

Страница 39: ...IND MODIFICA SOST DA SOST IL IND MOD PROPRIETA RISERVATA DELLA DITTA ECOFLAM S p A DATA FIRMA DATA FIRMA CONTROLLATO DESCRIZIONE MODIFICA DISEGNATO DATA FIRMA COMUNICARE A TERZI IL CONTENUTO DEL PRES...

Страница 40: ...flam 300 1 PR Multiflam 400 1 PR 7 8 45 11 3 9 10 64 28 4 1 48 51 52 59 6 5 1 0 1 0 13 65 27 17 46 16 24 19 26 50 53 72 59 73 57 55 56 58 43 29 14 31 33 30 35 44 2 12 22 21 32 60 61 42 36 41 40 39 38...

Страница 41: ...FUEL TEMPERATURE GEFRAN 600 R 65322045 65322045 21 MAIN SWITCH Comepi 65324098 65324098 22 GAS HEAVY OIL SELECTOR Comepi a ECX1 65324099 65324099 23 SELECTOR 24 LAMP LYVIA 10X28 BA9S 65324100 6532410...

Страница 42: ...MA EG12SRGMO 65323595 65323595 61 COIL BRAHMA EG12SR 65323707 65323707 62 GAS GOVERNOR 63 CONNECTION PIPE 65325466 65325466 64 SILENCER 65324107 65324107 65 THERMOSTAT IMIT TR2 40 200 65323147 6532314...

Страница 43: ...43 www ecoflam burners com EN 420010601100...

Страница 44: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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