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www.ecoflam­burners.com

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420010985900

OIL OPERATING MODE ­ GENERAL SAFETY FUNCTIONS

GENERAL SAFETY FUNCTIONS

In case a flame does not develop when
starting the burner (fuel release) the
burner will shut off at the end of the safety
period (safety lock-out). 
A safety lock-out will also occur in the case
of flame failure during operation, air flow
failure during the pre-ventilation phase and
pressure failure during the whole period of
burner operation. 
Any failure of the flame signal at the end of
the safety period and a flame signal during 

the pre-ventilation phase (external light
control) will result in a safety lock-out with
the control box being locked. 

The trouble is indicated by the trouble
signal lamp lighting up. 
The control box can be unlocked
immediately after a safety lock-out by
pressing the unlocking key. The program
unit will return to its starting position and
proceed with the restart of the burner.
A voltage failure will result in a regular
shut-off of the burner. Upon voltage

recovery there may be an automatic
restart unless another interlock is
provided, e.g. by the safety system. In any
case of trouble the fuel oil supply will be
shut off right away. The program unit will
stop at the same time causing also the
trouble location indicator to stop.
The symbols will indicate the kind of
trouble.

START­UP MODE

As soon as the furnace system is required
to supply heat the burner control circuit will
close and the program be started. After the
program has run down the burner will start.
The air damper is closed when the burner
iis out of operation.
The automatic furnace controller controls
and monitors the starting function.
The electric actuator opens the closed air
damper to its full-load position so that the
burner will sweep the furnace
compartment and exhaust ports at the
required air flow rates. Shortly after the
pre-ventilation process has been started
the lack-of-air cut-out must change over to
operating position within a certain time, i.e.
the minimum air pressure setting must be
reached and maintained until the burner is
turned off. At the end of the specified pre-
ventilation time the air damper will be
moved into its partial load position. This
operation will be followed by the pre-
ignition procedure and the oil feed start.
The solenoid valves will open and thus
allow the pressurized oil to flow to the
nozzle and to the return line. 
The oil will be atomized, mixed with the
combustion air and ignited.
A safety period is provided to allow the
flame to develop a proper and steady

pattern. 
On the termination of the safety period, a
flame signal must have been received by
the automatic furnace controller via the
flame monitor and remain on until the
regular shut-off.
The startup program of the burner has now
been completed.

OIL OPERATING MODE

After the flame has developed the load
regulator will be enabled which brings the
burner into its operating position.
The load regulator will now control the
burner automatically between its partial-
load and full-load stages.

Depending on the heat demand, the
electric actuator of the mechanical
compound control system will be fed with
the OPEN or CLOSE signal via the
regulator and thus increase or decrease
the oil and air flow rates.
This compound control system will vary
the positions of the oil control valve and air
damper and thus regulate the oil flow rate
in conjunction with the air flow rate. The
burner can either be controlled in two-
stage sliding mode or, if a respective

controller is provided, in stepless control
mode.
The stepless control will allow the burner
to be operated at any desired stage
between its partial-load and full-load
positions. The burner will be turned off
from its partial-load position. The air
damper will be closed when the burner is
out of operation and will thus prevent cold
air flowing through the burner chamber,
heat exchanger and chimney.
The interior cooling losses will be greatly
minimized.

Содержание MAIOR P 1000.1 PRE

Страница 1: ...PRE TC S 3146429 Technical data Operating instructions Electric diagrams Spare parts list MAIOR P 700 1 PRE MAIOR P 800 1 PRE MAIOR P 1000 1 PRE MAIOR P 1200 1 PRE LIGHT OIL BURNERS www ecoflam burner...

Страница 2: ...ng commissioning data 14 Exhaust gas test 15 Start up oil side 16 Fuel selection Start up 16 Adjusting the max air flow rate 16 Firing head setting 16 Adjusting the max oil flow rate 17 Servomotor Lam...

Страница 3: ...a lot on the generator on which the burner is fit The installer must comply with compulsory rules Avoid for instance dangerous atmosphere or not ventilated rooms Packaging and handling Move the burner...

Страница 4: ...ION TYPE TC Short head TL Long head HEAD TYPE Light oil BIODIESEL Biodiesel KEROSENE Kerosene FUEL MODULAR DELIVERY SYSTEM Light oil burners All light oil burners are delivered complete in one single...

Страница 5: ...Electrical control panel 3 Pump motor 4 Pump 6 Blast tube 8 Burner fixing flange 9 Air flap regulation 12 Lifting eyebolts 15 Servomotor 18 Oil pressure regulator 18 1 8 12 9 3 2 4 15 15 A A reset ke...

Страница 6: ...kWh Control unit Type LAMTEC BT 320 Air regulation Type Air flap Air flap Air flap Air flap Air flap control with servomotor Model LAMTEC Air pressure switch mbar N A 2 5 50 mbar Flame monitoring Type...

Страница 7: ...Burner thermal output 8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it...

Страница 8: ...le on the boiler flange in order to fit the burner Make sure that between the boiler and the blast tube proper insulation is fitted Models X Y Z kg MAIOR P 700 1 1742 2372 1447 MAIOR P 800 1 1742 2372...

Страница 9: ...process has been started the lack of air cut out must change over to operating position within a certain time i e the minimum air pressure setting must be reached and maintained until the burner is t...

Страница 10: ...erform the installation of the burner into the boiler drill the boiler plate according to the dimension given on this manual and place the burner towards it by lifting and moving the burner by means o...

Страница 11: ...he ring line mode of operation the recommended oil pressure is 2 bar OIL CONNECTION Hoses are used for connection to the oil lines and stop valves The hoses must be installed according to the applicab...

Страница 12: ...ffin and if filter or other parts are defective or damaged the nozzle must be replaced NOZZLE CHART IS AVAILABLE ON APPENDIX PAGE Oil under suction Oil under pressure Pressure gauge port To nozzle Pre...

Страница 13: ...quired for the mains supply connection ELECTRICAL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and con...

Страница 14: ...T UP Open all shut off valves of oil supply system Set fuel selector switch to its Oil position Fill pump with oil Mount pressure gauge in the feed line and return line Mount the pressure gauge for ch...

Страница 15: ...y oil S CO2max 15 60 O2 21 CO2max CO2gem CO2max WARNING if the installation is above sea level the output of the burner vary base on the diagram The regulation of the burner in this case shall take in...

Страница 16: ...ease burner output from the low ame to the high ame and set oil servomotor curve in order to have a stable ame Refer to LAMTEC manual attacched Firing head setting The firing head is pre adjusted at t...

Страница 17: ...ut B and use an Allen wrench on the screw C to adjust the delivery oil pressure To increase the pressure turn clockwise to decrease the pressure turn anticlockwise 3 Tighten the nut B and pay attentio...

Страница 18: ...LAMTEC parameters setting Refer to LAMTEC manual attacched WARNING the variable profile of the cam shall have a normal proportional curvature in order to have good combustion values and reduce its mec...

Страница 19: ...lly and check the tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices functio...

Страница 20: ...damage the electrodes Check the position of the electrodes after any intervention as wrong position could cause ignition troubles REMOVING THE BLAST TUBE REMOVING THE FIRING HEAD POSITION OF ELECTROD...

Страница 21: ...Do not press the fault eliminate key longer than 10 seconds The start up program will be initiated and should be carefully monitored The possible cause of the fault may be quickly found by reference...

Страница 22: ...22 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Страница 23: ...23 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Страница 24: ...24 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Страница 25: ...200 B 20 350 350 350 350 345 345 340 330 325 300 285 275 260 245 220 200 190 200 A 25 65 66 67 68 70 71 73 75 78 81 86 90 95 100 108 115 122 135 150 170 190 200 B 25 400 400 400 400 390 385 380 375 3...

Страница 26: ...145 152 162 170 180 195 210 250 290 375 B 20 600 590 580 575 560 550 540 530 515 500 485 465 450 425 400 370 375 A 25 130 130 130 132 134 136 138 140 146 150 155 160 170 180 195 210 230 250 275 320 37...

Страница 27: ...20 130 140 150 165 180 200 225 250 280 325 375 440 520 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 580 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460...

Страница 28: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Страница 29: ...auge port Oil under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600...

Страница 30: ...By passed oil Intake Return To nozzle Pressure adjustment Return To nozzle To tank o t n r u t e R suction Oil under pressure Oil under suction By passed oil returned to tank or to suction Intake fro...

Страница 31: ...31 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Страница 32: ...32 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Страница 33: ...5 60 75 90 7 12 14 27 11 53 54 55 45 29 51 47 5 31 32 33 34 35 36 37 40 41 42 43 52 30 46 38 39 44 MAIOR P 700 1 1200 1 PRE S 49 1 50 57 56 1 0 B T 3 x x 15 13 16 17 18 23 28 26 19 3 22 60 62 47 1 2 5...

Страница 34: ...R 27 PHOTORESISTOR QRB1A A050B70A 65320076 28 ANTIJAMMING FILTER 65323170 29 IGNITION CABLE TC 65320947 TL 65320948 30 IGNITION ELECTRODES SET 65325004 31 COIL EL011 65323809 32 CONNECTOR WITH RECTIFI...

Страница 35: ...35 www ecoflam burners com EN 420010985900...

Страница 36: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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