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11

www.ecoflam­burners.com

EN

420010985900

!

WARNING:

make sure that the feeding line is properly dimensioned and is in compliance with the local safety rules and code of practise in 

the country of installation

INSTALLATION

Oil connection

OIL PRESSURE CONTROL (FEED)

The feed pressure is controlled by means
of the pressure regulator installed in the
pump and should be set at 25 bar. The
pressure regulator is operated by turning
its screw. Make sure to fill the pump with
oil prior to taking into operation.

PUMP BLEEDING

Open the feed and return stop valves and
ensure the ring line (if any) is in operation.
Reduce the oil pressure at the pressure
regulating valve. Turn on the pump by
pressing the contactor.
Check the pump for proper direction of
rotation. Check for proper oil delivery and
absence of leaks in the hydraulic oil
system. For bleeding the pump open the
pressure gauge connection, for example.
When taking the burner into operation pro

ceed by gradually increasing the pressure
to operating level (25 bar).

CHECKING THE PRESSURE 
(OIL SUCTION PRESSURE)

The maximum permissible vacuum is 0,4
bar. At higher vacuum levels the fuel oil will
tend to separate air from oil which may
lead to operating trouble. In the ring line
mode of operation the recommended oil
pressure is 2 bar.

OIL CONNECTION

Hoses are used for connection to the oil
lines and stop valves. The hoses must be
installed according to the applicable
standards (relieved of tensile load, free of
distortion) to avoid kinking and exclude the
danger of breakage. Take care when
mounting the oil lines to bring their ends as

close to the burners as possible and to
arrange them in a way that the boiler door
and the burner can be swing out without
any obstruction.
Refer to the technical documentation for
the line dimensions for the feed and return
lines from the stop valves to the tank.

OIL FILTER

A filter must be installed upstream of the
pump to protect the oil pressure pump and
the hydraulic system.

INSTALLATION OPTIONS

• Two-line installation (separate feed and
return lines without delivery pump).
• Ring line system (with delivery pump and
gas-air separator).

LEGENDA

1. Inlet
2. Return
3. Bleed and pressure gauge port
4. Vacuum gauge port
5. Pressure adjustment
6. Nozzle outlet
7. Heater
8. Hose
9. Oil filter
10. Oil ball valve

!

WARNING:

Check that the pump rotation is correct and before start up it has been pre-filled

8

8

9

10

HYDRAULIC CIRCUIT
LIGHT OIL FEEDING

176: oil pump
178: solenoid valve
180: nozzle rod
184: output control valve
311: return oil pressure switch
CV: check valve
RL: return line
VL: suction line
VLO: working oil valve

V

LO

CV

V

L

RL

178

311

184

176

180

Содержание MAIOR P 1000.1 PRE

Страница 1: ...PRE TC S 3146429 Technical data Operating instructions Electric diagrams Spare parts list MAIOR P 700 1 PRE MAIOR P 800 1 PRE MAIOR P 1000 1 PRE MAIOR P 1200 1 PRE LIGHT OIL BURNERS www ecoflam burner...

Страница 2: ...ng commissioning data 14 Exhaust gas test 15 Start up oil side 16 Fuel selection Start up 16 Adjusting the max air flow rate 16 Firing head setting 16 Adjusting the max oil flow rate 17 Servomotor Lam...

Страница 3: ...a lot on the generator on which the burner is fit The installer must comply with compulsory rules Avoid for instance dangerous atmosphere or not ventilated rooms Packaging and handling Move the burner...

Страница 4: ...ION TYPE TC Short head TL Long head HEAD TYPE Light oil BIODIESEL Biodiesel KEROSENE Kerosene FUEL MODULAR DELIVERY SYSTEM Light oil burners All light oil burners are delivered complete in one single...

Страница 5: ...Electrical control panel 3 Pump motor 4 Pump 6 Blast tube 8 Burner fixing flange 9 Air flap regulation 12 Lifting eyebolts 15 Servomotor 18 Oil pressure regulator 18 1 8 12 9 3 2 4 15 15 A A reset ke...

Страница 6: ...kWh Control unit Type LAMTEC BT 320 Air regulation Type Air flap Air flap Air flap Air flap Air flap control with servomotor Model LAMTEC Air pressure switch mbar N A 2 5 50 mbar Flame monitoring Type...

Страница 7: ...Burner thermal output 8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it...

Страница 8: ...le on the boiler flange in order to fit the burner Make sure that between the boiler and the blast tube proper insulation is fitted Models X Y Z kg MAIOR P 700 1 1742 2372 1447 MAIOR P 800 1 1742 2372...

Страница 9: ...process has been started the lack of air cut out must change over to operating position within a certain time i e the minimum air pressure setting must be reached and maintained until the burner is t...

Страница 10: ...erform the installation of the burner into the boiler drill the boiler plate according to the dimension given on this manual and place the burner towards it by lifting and moving the burner by means o...

Страница 11: ...he ring line mode of operation the recommended oil pressure is 2 bar OIL CONNECTION Hoses are used for connection to the oil lines and stop valves The hoses must be installed according to the applicab...

Страница 12: ...ffin and if filter or other parts are defective or damaged the nozzle must be replaced NOZZLE CHART IS AVAILABLE ON APPENDIX PAGE Oil under suction Oil under pressure Pressure gauge port To nozzle Pre...

Страница 13: ...quired for the mains supply connection ELECTRICAL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and con...

Страница 14: ...T UP Open all shut off valves of oil supply system Set fuel selector switch to its Oil position Fill pump with oil Mount pressure gauge in the feed line and return line Mount the pressure gauge for ch...

Страница 15: ...y oil S CO2max 15 60 O2 21 CO2max CO2gem CO2max WARNING if the installation is above sea level the output of the burner vary base on the diagram The regulation of the burner in this case shall take in...

Страница 16: ...ease burner output from the low ame to the high ame and set oil servomotor curve in order to have a stable ame Refer to LAMTEC manual attacched Firing head setting The firing head is pre adjusted at t...

Страница 17: ...ut B and use an Allen wrench on the screw C to adjust the delivery oil pressure To increase the pressure turn clockwise to decrease the pressure turn anticlockwise 3 Tighten the nut B and pay attentio...

Страница 18: ...LAMTEC parameters setting Refer to LAMTEC manual attacched WARNING the variable profile of the cam shall have a normal proportional curvature in order to have good combustion values and reduce its mec...

Страница 19: ...lly and check the tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices functio...

Страница 20: ...damage the electrodes Check the position of the electrodes after any intervention as wrong position could cause ignition troubles REMOVING THE BLAST TUBE REMOVING THE FIRING HEAD POSITION OF ELECTROD...

Страница 21: ...Do not press the fault eliminate key longer than 10 seconds The start up program will be initiated and should be carefully monitored The possible cause of the fault may be quickly found by reference...

Страница 22: ...22 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Страница 23: ...23 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Страница 24: ...24 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Страница 25: ...200 B 20 350 350 350 350 345 345 340 330 325 300 285 275 260 245 220 200 190 200 A 25 65 66 67 68 70 71 73 75 78 81 86 90 95 100 108 115 122 135 150 170 190 200 B 25 400 400 400 400 390 385 380 375 3...

Страница 26: ...145 152 162 170 180 195 210 250 290 375 B 20 600 590 580 575 560 550 540 530 515 500 485 465 450 425 400 370 375 A 25 130 130 130 132 134 136 138 140 146 150 155 160 170 180 195 210 230 250 275 320 37...

Страница 27: ...20 130 140 150 165 180 200 225 250 280 325 375 440 520 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 580 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460...

Страница 28: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Страница 29: ...auge port Oil under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600...

Страница 30: ...By passed oil Intake Return To nozzle Pressure adjustment Return To nozzle To tank o t n r u t e R suction Oil under pressure Oil under suction By passed oil returned to tank or to suction Intake fro...

Страница 31: ...31 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Страница 32: ...32 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Страница 33: ...5 60 75 90 7 12 14 27 11 53 54 55 45 29 51 47 5 31 32 33 34 35 36 37 40 41 42 43 52 30 46 38 39 44 MAIOR P 700 1 1200 1 PRE S 49 1 50 57 56 1 0 B T 3 x x 15 13 16 17 18 23 28 26 19 3 22 60 62 47 1 2 5...

Страница 34: ...R 27 PHOTORESISTOR QRB1A A050B70A 65320076 28 ANTIJAMMING FILTER 65323170 29 IGNITION CABLE TC 65320947 TL 65320948 30 IGNITION ELECTRODES SET 65325004 31 COIL EL011 65323809 32 CONNECTOR WITH RECTIFI...

Страница 35: ...35 www ecoflam burners com EN 420010985900...

Страница 36: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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