Eco GA Series Скачать руководство пользователя страница 8

 

continue when pump is stopped until pump pressure is reduced to within 20 psi of 
double seal chamber pressure. 

4.  Where external seal cooling is required, provide for drip feed of cooling liquid over 

rotating seal head. Where internal seal cooling and lubrication by flush stream is 
intended, check piping from pump discharge to seal housing or from external source 
to seal housing. Make sure all flush streams are clean. 

5.  Make sure discharge valves are open, start pump and check for proper operation. 

Adjust packing as necessary, but allow sufficient time for proper run in. Check flush 
streams for proper operating pressure and flow. If pump bearing areas run hot, or 
seal/stuffing box areas run hot, shut pump down and determine cause. 

6.  Do not run dry. 
7.  Do not pump abrasives. 
8.  Do not run metal/metal gears below 100 cPs or faster than 1450. 
9.  For pumps with Teflon gears and wear plates, hand-tighten the rear housing bolts.  

Slowly increase the speed and pressure. Gradually increase the torque value of the 
housing bolts until the pressure is achieved.  Do not exceed the recommended 
torque values.   

 

 

5.  MAINTENANCE 

The timing for maintenance of the pump is established primarily on past performance. 
Each installation is different. Therefore, detailed maintenance records of past 
performance can be invaluable for determining future preventative maintenance intervals. 
During routine pump inspections pay particular attention to the mechanical seal and 
bearing areas because those areas will determine future maintenance intervals. For 
motor maintenance instructions consult the motor manufacturer. 

WARNING: BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP 
DISASSEMBLY, BE SURE TO FLUSH PUMP THOROUGHLY WITH A 
NEUTRALIZING FLUID.   WEAR PROTECTIVE CLOTHING AND HANDLE 
EQUIPMENT WITH PROPER CARE. 

1.  Changing Service 

When changing a pump from one service to another, be sure to check that all wetted 
pans of the pump (including seals) are compatible with the fluid to be handled and that 
the motor is sufficiently sized for the application. If in doubt, contact your Eco distributor. 

2.  Inspect for Wear 

Whenever gear pumps exhibit reduced flow rates, inability to maintain pressures, noisy or 
otherwise abnormal operation, first refer to the troubleshooting section. If the problem 
cannot be resolved the pump must be inspected for wear or damage. Eco Gearchem 
pumps can be easily opened for cleaning and inspection without disturbing piping 
connections by removing the pump rear housing. 

Where inspection shows wear, rebuilding the pump using an Eco KOPkit is strongly 
recommended. Where pumps are equipped with two metallic or plastic gears, 
replacement with a new set is preferred. Pumps have a metallic drive gear and plastic 
idler gear can often be restored to original performance by replacing the idler gear alone. 

3.  Mechanical Seal Design 

Eco Gearchem pumps equipped with mechanical seals use either single internal, single 
external, or a double seal. In addition, there is a variation for vacuum service, of the 
external seal whereby the seal housing is lengthened between the seal and the pump. All 
seals are Type 9. These configurations are illustrated in Drawing SD-2652 and SD-2778. 

Содержание GA Series

Страница 1: ...ECO GEARCHEM PUMPS GA GC SERIES Installation Operation Maintenance Manual Bulletin IOM ECO 3000 REV C...

Страница 2: ...ty repairs will be subject to bench fees and costs associated with replacement parts TRADEMARKS ECO is a registered trademark of Pulsafeeder Inc Pulsafeeder is a registered trademark of Pulsafeeder In...

Страница 3: ...QUIPMENT EASIER REVISION HISTORY Revision Implemented By Revision Date Approved By Approval Date Reason B Kristin Lenzi June 2021 Phuoc Pham 6 7 2021 New format General update Recommended torque value...

Страница 4: ...DISASSEMBLY 10 5 3 REASSEMBLY 12 5 4 BOLT ON THERMAL JACKETS INSTALLATION 14 5 5 REMOVAL 15 6 TROUBLESHOOTING 16 7 TORQUE CHART 17 8 PUMP SPECIFICATION CHART 18 9 EXPLODED VIEW DRAWING G2 G4 SERIES 1...

Страница 5: ...ributor for details Field repairs can be done very quickly using an Eco KOPkit which includes all the parts necessary to cover practically all routine maintenance requirements 2 EQUIPMENT INSPECTION 1...

Страница 6: ...Use only full bore ball valves or gate valves in the suction piping If suction strainers are required size them to minimize pressure drop and select those of a type that are easily cleaned 5 Arrange...

Страница 7: ...uble seals require a seal flush 2 Keep abrasives out of the seal area Dirty flush streams whether piped from the pump discharge or from a separate source will destroy the rotating and stationary seal...

Страница 8: ...ll determine future maintenance intervals For motor maintenance instructions consult the motor manufacturer WARNING BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY BE SURE TO FLUSH PUMP T...

Страница 9: ...sive contact Dimensions and directions are given for each model in the Reassembly Section F A seal flush must be used for all double seal installations The flush must be clean and introduced at a pres...

Страница 10: ...rive Shaft Idler Shaft Drive Gear Idler Gear Drive Gear Key Idler Gear Key Bearings Wear Plates Bearing Lock Pins Housing 0 Rings Drive Gear Retaining Rings Idler Gear Retaining Rings Shaft Seal Arran...

Страница 11: ...so as to give access to seal head set screws Rotate shaft to allow access to seal head set screws and loosen set screws to allow removal of seal head Item 60 With G6 pumps seal housing must be unscre...

Страница 12: ...the idler gear 2 Install new bearings Items 12 13 in both the front and rear housing Make sure that bearing lock pins Item 14 are installed on each bearing 3 Install 2 new O rings Item 16 in the groov...

Страница 13: ...D with oil or TFE spray Carefully and gently push seal head over shaft taking care not to damage TFE wedge or seal face 6 Pull shaft away from pump as far as built in end play will allow it then full...

Страница 14: ...operly rotate shaft by hand several times Remove front drive bearing flush plug to observe pump end of shaft Observe shaft and gland at coupling end There should be zero leakage from either end 5 4 BO...

Страница 15: ...s with suitable wrenches IF JACKET HALVES ARE BEING REMOVED TO REPAIR THE PUMP OR REPLACE IT WITH AN IDENTICAL COMPONENT AND FLEXIBLE METAL HOSES ARE USED AS JUMPOVERS IT IS NORMALLY UNNECESSARY TO RE...

Страница 16: ...ft too high Air or gas in liquid Pump worn or damaged Locate and repair leak Increase suction pressure Eliminate air or gas Install or clean strainer in inlet pipe Pump noisy Pump cavitating Pump worn...

Страница 17: ...8 Motor Adaptor Bolt 3 8x16 120 13 5 G6 GA6 Rear Housing Bolts 1 4x28 60 6 8 Gland Nut Bolts 1 4x20 60 6 8 GC6 Rear Housing Bolts 1 4x28 60 6 8 Gland Nut Bolts 1 4x20 60 6 8 Motor Adaptor Bolt 3 8x16...

Страница 18: ...18 8 PUMP SPECIFICATION CHART...

Страница 19: ...19 9 EXPLODED VIEW DRAWING G2 G4 SERIES...

Страница 20: ...20 10 EXPLODED VIEW DRAWING G6 G8 SERIES...

Страница 21: ...21 11 EXPLODED VIEW DRAWING GH8 SERIES...

Страница 22: ...22 12 EXPLODED VIEW DRAWING GA12 GA16 SERIES...

Страница 23: ...23 13 SEAL ARRANGEMENT DRAWINGS...

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Страница 28: ...lf to motor half optional wrap coupling jaws and spider with masking tape 3 Slide shaft of pump assembly into coupling mounted on motor fasten pump adaptor to motor with bolts provided 4 By using coup...

Страница 29: ...29 15 GEARCHEM PUMP PRESSURES...

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Страница 31: ...ilable in oil metallurgies 6 Double mechanical seals must be pressurized with seal fluid 15 to 20 psig above the pump discharge pressure 7 Standard GA12 and GA16 pumps furnished with bearing flush por...

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Страница 34: ...cal seals must be pressurized with seal fluid 15 to 20 psig above the pump discharge pressure 7 Standard GA12 pumps furnished with bearing flush ports metallic bearing lock pins and slotted wear plate...

Страница 35: ...35 15 PUMP PERFORMANCE CURVES...

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Страница 59: ...59 Pulsafeeder Inc 2883 Brighton Henrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com...

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