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Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010

7. Turn bias adjusting screw 

X

 slightly to achieve 

0.1" w.c. (0.3 mbar) 

'

p between 

Tap B

 and the

combustion chamber. Repeat ignition sequence until
burner lights.

NOTE:

 If viewing the flame, it should be blue with flashes

of yellow. The flame should be completely within the
combustion tube. When firing propane or butane, a proper
low fire flame may have sustained flashes of yellow.

8. Verify low fire flame.

a. Drive control motor from low fire and back. Verify 

low fire and stable flame signal are repeated.

b. Turn the burner off and repeat the ignition 

sequence. Verify low fire and stable flame signal are 
repeated.

9. Close all pressure taps.

Step 5: Set High Fire Gas

Figure 4.9 High Fire Gas Adjustment

1. Set manual gas butterfly valve to 75% open. See 

Figure 4.8.

NOTE:

 To adjust manual butterfly valve:

a. Loosen set screw

b. Turn dial

c. Tighten set screw

2. With burner lit, drive control motor to high fire position.

3. Measure air loading line pressure from 

Tap C

 to the

chamber.

4. Refer to the “Air 

'

p vs. Input” graph on appropriate

datasheet and determine the desired input for
measured air 

'

p.

5. Measure gas flow and input using customer supplied

measuring device.

6. Adjust high fire gas flow using manual butterfly valve

X

 (refer to step 1 for adjustment procedure) to match

the desired input determined in step 4.

7. Measure gas pressure at the burner inlet 

Y

 and verify

the pressure is within the range specified on the
datasheet.

8. If required gas flow cannot be achieved, refer to 

Chapter 5, “Maintenance & Troubleshooting” in this
manual.

Step 6: Verify Settings

Figure 4.10 Verify Pressure Settings

1. With burner lit, drive control motor to high fire.

2. Wait for the chamber to reach normal operating

conditions (e.g. chamber temperature, process flows,
etc.).

3. Measure high fire fuel using fuel flow measurement

device. Compare this to the rated high fire on
datasheet.

4. Measure high fire air differential pressure between

Tap C

 and the chamber. Compare this pressure to the

Air

'

p vs. Input

 chart on the datasheet.

5. Drive the control motor to low fire and verify low fire

flame signal and flame appearance (if viewing).

6. Cycle burner from high to low several times to check

repeatability of settings.

7. Readjust burner if the settings do not repeat as

expected. If necessary, refer to Chapter 5,
“Maintenance & Troubleshooting”.

8. Use the system setup summary sheet on page 21 to

record all setup data as an aid for future
troubleshooting and setup operations.

Ŷ

  Do not turn the combustion air blower off until the

chamber temperature is below 250°F (121°C). This
will prevent hot gases from back flowing into the
burner and blower causing damage to the burner.

9. Stop the burner.

T

a

p B

T

a

p C

To

Ch

am

ber

T

a

p C

Ch

am

ber

CAUTION

Содержание Winnox WX Series

Страница 1: ...Eclipse Winnox Burners WX Series Installation Guide 111 2 26 2010 Version 2...

Страница 2: ...furnishing of replacement parts and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage t...

Страница 3: ...g Storage 6 Approvals of Components 6 Checklist Before Installation 7 Installing the Flame Sensor 7 Burner Mounting 7 Gas Piping 9 Checklist After Installation 10 Adjustment Start Stop 11 Step 1 Reset...

Страница 4: ...ions are available due to the modular design of the burner Figure 1 1 Winnox Burner Audience This manual has been written for people who are already familiar with all aspects of a nozzle mix burner an...

Страница 5: ...burner This manual provides information in the use of these burners for their specific design purpose Do not deviate from any instructions or application limits described herein without written appro...

Страница 6: ...g marks from UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA St...

Страница 7: ...flame rod UV Scanner The UV scanner must be compatible to the flame monitoring control that is used Refer to the manual of your selected control for proper selection of the scanner Flame Rod NOTE Only...

Страница 8: ...ustor slot position as shown in Figure 3 4 Placing insulation over combustor slots will impede burner performance and decrease combustor life Figure 3 4 Alloy Combustion Tube Refractory Plug When usin...

Страница 9: ...egulator For applications in which the Winnox is operating outdoors an insect rain protector is installed in the bypass regulator Supply Piping Inlet pressure to the ratio regulator must stay within s...

Страница 10: ...ks 1 Be sure there are no leaks in the gas lines 2 Be sure all the components contained in the flame monitoring and control systems are properly installed This includes verifying that all the switches...

Страница 11: ...re switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do not shut down the fuel system within the...

Страница 12: ...a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the air butterfly valve from the closed position in the direction of...

Страница 13: ...urner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range specified on the datasheet for your burner 10 After ignition verify low fire flame a Shut off gas W...

Страница 14: ...ff combustion air blower b Restart combustion air blower drive through purge cycle and ignite burner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range spec...

Страница 15: ...X refer to step 1 for adjustment procedure to match the desired input determined in step 4 7 Measure gas pressure at the burner inlet Y and verify the pressure is within the range specified on the dat...

Страница 16: ...for the proper operation of ventilating equipment 7 Test interlock sequence of all safety equipment and manually make each interlock fail noting that related equipment closes or stops as specified by...

Страница 17: ...ng Clean the igniter No ignition The igniter is not correctly grounded to the burner Clean the threads on the igniter and the burner NOTE Do not apply grease to the threads on the igniter No ignition...

Страница 18: ...The burner is unstable or produces soot smoke or excessive carbon monoxide The air gas ratio is out of adjustment Measure all the gas pressures and air pressures Compare these pressures to the documen...

Страница 19: ...r mbar pounds sq in psi 14 5 x 10 millimeter mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 2 491 x 10 2 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kil...

Страница 20: ...Off Valve Normally Closed Solenoid valves are used to automatically shut off the gas supply on a bypass gas system or on small capacity burners 760 Pressure Regulator The pressure regulator reduces g...

Страница 21: ...Locations Burner Settings Parameters Low Fire High Fire Main gas pressure Gas pressure into the ratio regulator Bypass fuel differential pressure Tap E Chamber High fire input Fuel Flow Measurement D...

Страница 22: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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