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Eclipse RatioMatic Burners, RM Series, V5, Installation Guide 110, 12/3/2014

Table of Contents

Introduction .............................................................................................. 4

Product Description....................................................................... 4
Audience ....................................................................................... 4
RatioMatic Documents .................................................................. 4
Purpose......................................................................................... 4

Safety ........................................................................................................ 5

Safety Warnings............................................................................ 5
Capabilities.................................................................................... 5
Operator Training .......................................................................... 5
Replacement Parts........................................................................ 5

Installation ................................................................................................ 6

Handling & Storage ....................................................................... 6
Approvals of Components............................................................. 6
Checklist Before Installation.......................................................... 7
Installing the Flame Sensor........................................................... 7
Burner Installation ......................................................................... 7
Refractory Block Curing Schedule ................................................ 9
Gas Piping..................................................................................... 9
Setting Ignitor Location (RM1000-RM3000).................................. 11
Checklist After Installation............................................................. 11

Adjustment, Start & Stop......................................................................... 12

Adjustment Procedure................................................................... 12
Step 1: Reset the System ............................................................. 12
Step 2: Set Low Fire Air ................................................................ 13

Step 3: Ignite the Burner (RM0050-RM0700 only)........................ 14
Step 4: Set Low Fire Gas (RM0050-RM0700 only)....................... 17
Step 5: Verify Settings (RM0050-RM0700 only) ........................... 18

Step 3: Ignite the Burner (RM1000-RM3000 only)........................ 19
Step 4: Set Low Fire Gas (RM1000-RM3000 only)....................... 19
Step 5: Verify Settings (RM1000-RM3000 only) ........................... 19

Maintenance & Troubleshooting ............................................................ 20

Monthly Checklist .......................................................................... 20
Yearly Checklist ............................................................................ 20
Troubleshooting ............................................................................ 21

Appendix................................................................................................... i

Содержание RatioMatic RM Series

Страница 1: ...Eclipse RatioMatic Burners RM Series Version 5 12 3 2014 Installation Guide 110...

Страница 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Страница 3: ...efractory Block Curing Schedule 9 Gas Piping 9 Setting Ignitor Location RM1000 RM3000 11 Checklist After Installation 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Ste...

Страница 4: ...been written for people who are already familiar with all aspects of a nozzle mix burner and its add on components also referred to as the burner system These aspects are Installation Use Maintenance...

Страница 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Страница 6: ...rom UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70...

Страница 7: ...and explosions There are two different types of flame sensors UV scanner and flamerod UV Scanner The UV Scanner must be compatible to the flame monitoring control that is used Refer to the manual of...

Страница 8: ...n around the combustor to a depth not beyond the nozzle position as illustrated Figure 3 4 Alloy Combustor Placing insulation around the combustor beyond the burner nozzle position will decrease combu...

Страница 9: ...n The recommended curing schedule is Ambient to 600 F 315 C at 100 F 55 C per hour 600 F 315 C to 1000 F 540 C at 25 F 14 C per hour Hold the refractory block at 1000 F 540 C for 12 hours Cool or rais...

Страница 10: ...fice optional and at least 4 96mm long after downstream from the start gas orifice Figure 3 8 Bypass Start Gas Piping Please verify that piping complies with all applicable codes and or standards Pilo...

Страница 11: ...e monitoring and control system are properly installed This includes verifying that all the switches are installed in the correct locations all wiring pressure and impulse lines are properly connected...

Страница 12: ...s a flame failure 5 Activate the pressure switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do no...

Страница 13: ...fly valve See Figure 4 5 c Rotate the air butterfly valve shaft to a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the...

Страница 14: ...ocedure Figure 4 6 BV shaft shown in closed position WARNING Main gas shut off valve train NC NC Main gas shut off valve train NC NC Low fire start without high turndown option Procedure A Main gas sh...

Страница 15: ...flow with bias adjusting screw for lowest gas flow that maintains a stable flame signal clockwise for more fuel counterclockwise for less fuel 9 Verify low fire flame a Shut off gas When chamber tempe...

Страница 16: ...amber temperature is below 250 F 121 C shut off combustion air blower b Restart combustion air blower and ignite burner c Verify repeatability of ignition and low fire flame signal Procedure C Bypass...

Страница 17: ...ent NOTE When firing into negative or fluctuating chamber pressures a higher bypass gas flow may be necessary 10 Verify the bypass gas flame a Shut off gas When chamber temperature is below 250 F 121...

Страница 18: ...ame monitoring relay literature for a description of an erratic flame signal 8 If burner has gone out repeat ignition sequence Turn internal bypass adjusting screw a half turn counterclockwise to incr...

Страница 19: ...n 3 Measure the gas differential pressure as shown in Figure 4 19 4 If necessary adjust the gas flow with the butterfly valve The flame should be clear blue If the flame is yellow see Troubleshooting...

Страница 20: ...l while at the same time noting if related equipment closes or stops as specified by the manufacturer Test the flame safeguard by manually shutting off the gas to the burner 8 Test the manual gas shut...

Страница 21: ...e pilot adjusting valve or bypass valve is not open far enough Adjust bypass or low fire gas Not enough gas Start gas solenoid valve does not open Check the solenoid valve coil for proper operation Re...

Страница 22: ...pressure going into the ratio regulator is too low Adjust the gas pressure Cannot initiate a start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air fil...

Страница 23: ...ply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By actual cubic foot h acfh actual cubic meter h am h...

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