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SERVICE INFORMATION

CS-4400
CS-5100

9

2  EMISSION ADJUSTMENT GUIDE

CS-4400
2-1 General adjusting rules

Before starting the unit for adjustment, check the following items.

1. The correct spark plug must be clean and properly gapped.

2. The air filter element must be clean and properly installed.

3. The muffler exhaust port must be clear of carbon.

4. The fuel lines, tank vent and fuel filter are in good condition and clear of debris.

5. The fuel is fresh ( > 89 octane : RON) and properly mixed at 50 : 1 with “ISO L-EGD” 2-stroke oil.

6. The recommended bar and chain must be installed to the power head, and properly tensioned.

NOTE : Make sure  of proper installation of 45 cm guide bar and saw chain when adjusting carburettor, or
serious engine damage may occur due to overspeeding.

2-2 Presetting idle adjust screw, L mixture needle and H mixture needle

1. Tu r n   t h e   L  a n d   H   m i x t u r e   n e e d l e s   o u t
anticlockwise to rich side stop, and meet limiter caps
tabs (A) with locating slots (B).

2. Screw 2.5 mm wood screw in the center of the L
limiter cap.

NOTE : Screw the wood screw in until it lightly
contacts L mixture needle in the cap.

3. Pull the wood screw with limiter cap using pliers.

4. Repeat Step 2 and Step 3 for H limiter cap by
hand.

5. Turn L and H mixture needle clockwise until lightly
seated, and then turn out both needles following
turns.

L mixture needles : 1 1/4

H mixture needles : 3

NOTE : If needles are forced during seating, damage
to carburettor may occur.

6. Turn idle adjust screw anticlockwise and set the
screw until the tip to just contact throttle plate. Then
turn idle adjust screw 1 1/2 turns clockwise.

H

L

(A)

(B)

(B)

(A)

idle adjust screw

Содержание CS-4400

Страница 1: ...ts of information for servicing this model 0 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5 Service limits 6 1...

Страница 2: ...CDI Capacitor discharge ignition system with electronic timing advancer Spark plug RCJ 6Y Starter Type Automatic rewind Rope diameter x length mm in 3 5 x 1000 0 14 x 39 4 Fuel Type Premixed two stro...

Страница 3: ...resistance k 1 7 2 2 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 800 r min BTDC 14 5 at 1500 r min BTDC 17 at 3000 r min BTDC 18 5 at 10000 r min BTDC 28 Carburettor Idle adjust...

Страница 4: ...5 70 110 7 11 60 95 Muffler plate M4 15 25 1 5 2 5 13 22 Others Cylinder cover M4 25 45 2 5 4 5 22 40 Cushion Front handle M5 30 45 3 0 4 5 26 40 Oil tank M4 30 40 3 4 26 35 Auto oiler M4 15 25 1 5 2...

Страница 5: ...ms Loctite 515 990610 00051 or equivalent Oil tank seams Loctite superflex 595 ThreeBond 1212 or equivalent Thread locking sealant Starter pawl screws Loctite 242 ThreeBond 1324 or equivalent Cushion...

Страница 6: ...n 42 87 1 688 C Piston pin bore Max 9 025 0 3553 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 8 980 0 3535 G Piston ring width Min 1 15...

Страница 7: ...iameter Min 44 89 1 767 C Piston pin bore Max 11 025 0 4341 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 10 980 0 4323 G Piston ring wi...

Страница 8: ...suring metering lever hight on carburettor 8 897701 02830 Bearing wedge Removing and crankshaft ball bearings 9 897702 30131 Piston pin tool Removing and installing piston pin 10 897603 23030 PTO shaf...

Страница 9: ...r serious engine damage may occur due to overspeeding 2 2 Presetting idle adjust screw L mixture needle and H mixture needle 1 Turn the L and H mixture needles out anticlockwise to rich side stop and...

Страница 10: ...ment do not run engine at high speed without load longer than 5 seconds 7 If the engine speed at WOT is above 13 000r min adjust H mixture needle anticlockwise and set maximum engine speed at less tha...

Страница 11: ...e power head and properly tensioned NOTE Make sure of proper installation of 45 cm guide bar and saw chain when adjusting carburettor or serious engine damage may occur due to overspeeding 2 2 Presett...

Страница 12: ...and H mixture needle by aligning groove on limiter cap B to locating pin A on extension housing Make it sure that limiter cap face is leveled with extension housing top Do not press limiter cap deepe...

Страница 13: ...he range of 12 500 to 13 500 r min by turning H mixture needle clockwise NOTE During H mixture needle adjustment do not run engine at high speed without load longer than 5 seconds 7 If the engine spee...

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