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SERVICE INFORMATION

CS-3700ES
CS-4200ES

6

1.35

0.4

1.65

1.5

a

20

20

40

40

60

60

80

80

12

0

120

140

140

16

0

160

180

180

20

20

100

100

91

01

9

1-6 Special tools

1

4

5

2

6

9

10

11

13

12

14

15

16

19

3

8

Key Part Number

Description

Used for:

1

897801-33330

Tachometer PET-1000

Measuring engine speed to adjust carburettor

2

895612-79920

L-hex wrench (3 mm)

Removing and installing hex. socket bolt (M4)

3

895610-79920

L-hex wrench (4 mm)

Removing and installing hex. socket bolt (M5)

4

897501-03938

Puller

Removing magneto rotor

5

897505-16133

Clutch tool

Removing and assembling clutch assembly

6

897537-30130

Piston stopper

Locking crankshaft rotation

7

897563-19830

Metering lever gauge

Measuring metering lever height on carburettor

8

897702-30131

Piston pin tool

Removing and installing piston pin

9

897603-23030

PTO shaft puller

Removing PTO shaft

10

897708-19835

Worm puller

Removing auto-oiler worm

11

Y089-000010

Worm inserter

Installing auto-oiler worm

12

897724-01361

Spring pin tool

Removing and installing spring pin (4 mm or 5/32 in dia.)

13

897726-09130

Oil seal tool

Installing oil seals

14

897800-79931

Spark tester

Checking ignition system

15

897803-30132

Pressure tester

Testing carburettor and crankcase leakage

16

897826-16131

Pressure rubber plug

Plugging intake port to test crankcase / cylinder leakages

17

897827-16131

Pressure plate

Plugging intake port to test crankcase / cylinder leakages

18

       91007

Compression gauge

Measuring cylinder compression

19

       91019

Limiter cap tool

Removing and installing limiter cap

a = 3 mm

a = 4 mm

7

18

17

Содержание CS-3700ES

Страница 1: ...l CS 4200 CS 4400 contains lots of information for servicing this model Introduction of primer and carburettor change on CS 3700ES are informed by Technical Information No 2006 324 0 CONTENTS page 1 S...

Страница 2: ...pe CDI Capacitor discharge ignition system Spark plug BPMR7A RCJ6Y Starter Type ES Effortless start Rope diameter x length mm in 3 0 x 830 0 12 x 32 7 Fuel Type Premixed two stroke fuel Mixture ratio...

Страница 3: ...e shoe air gaps mm in 0 35 0 45 0 014 0 018 Ignition timing at 1500 r min BTDC 25 Carburettor WT 416C WT 812 WT 594 Idle adjust screw initial setting turns in 1 1 8 1 3 4 1 3 8 L mixture needle initia...

Страница 4: ...Hand guard M5 25 45 2 5 4 5 22 40 Chain catcher M5 20 40 2 4 18 35 Guide bar M8 200 230 20 23 175 200 Regular bolt nut and screw M3 6 10 0 6 1 5 9 M4 15 25 1 5 2 5 13 22 M5 25 45 2 5 4 5 22 40 M6 45 7...

Страница 5: ...38 91 1 53 40 94 16 12 C Piston pin bore Max 9 030 0 356 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 8 98 0 353 G Piston ring width Mi...

Страница 6: ...uge Measuring metering lever height on carburettor 8 897702 30131 Piston pin tool Removing and installing piston pin 9 897603 23030 PTO shaft puller Removing PTO shaft 10 897708 19835 Worm puller Remo...

Страница 7: ...be installed on the unit Otherwise serious engine damage will occur due to overspeeding B Set L and H mixture needles full anticlockwise Start and run engine for two minutes alternating engine speed...

Страница 8: ...threaded end of limiter cap removal tool 91019 into center hole of the other limiter cap anticlockwise until the limiter cap is removed from the mixture needle completely Remove the limiter cap from...

Страница 9: ...ncrements clockwise at idle engine speed then squeeze throttle trigger and check WOT engine speed If the WOT engine speed is less than 11 500 r min turn H mixture needle 1 8 turn clockwise again and c...

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