3
13. Press Clutch Drum from Fan Cover. The press tool diameter should be no
more than 11mm or (7/16 inch) in order to clear inner bearing ID.
Note:
The Clutch Drum shaft fits tightly in the Fan Cover bearings
requiring a high press load to push the shaft through the bearings.
Support the Fan Cover so it does not rest on the cover Locating Pins.
WEaR SaFETy gLaSSES WHEN USINg a PRESS
.
ASSEMBLY
14. Press the replacement Clutch Drum into Fan Cover until drum bottoms
in the bearings. Prevent drum distortion by pressing only on the center
of drum.
15. Install 12mm Snap Ring (provided in kit) on Clutch Drum shaft. The
square edge of the Snap Ring should face toward the Clutch Drum.
16. apply rubbing alcohol on rubber surface of Main Pipe Holder as a
lubricant. align drive shaft clamp with ignition wire holders then push
mount into Fan Cover by hand. Seat Main Pipe Holder by tapping with a
soft mallet. Install 42mm Snap Ring with the square edge toward Clutch
Drum.
17. Install Fan Cover on crankcase with two (2) T27 screws. Tighten top two
(2) screws to 50-70 kgf*cm (45-60 in*lbs).
18. Install engine Ignition Leads into protective slots.
19. Install orange Fan Cover Protector over Fan Cover. Tighten bottom two
(2) T27 screws to 50-70 kgf*cm (45-60 in*lbs.).
Align
