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Operating instructions

W3G800-CG02-03

Translation of the original operating instructions

→ Ensure a sufficiently large clearance.

Recommendation: clearance > 10 cm (separate cable
routing)

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry

environment.

Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.

4.2.1 Prerequisites

;

Check whether the data on the type plate agree with the connection
data.

;

Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.

;

Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor cross-
section.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².

4.2.2 Power supply connection, fuse protection

Assignment of conductor cross-sections and the fuse protection required
for them (overload protection only, no device protection).

Nominal
voltage

Safety
fuse

Automatic
circuit
breaker

Wire
cross-
section

Wire
cross-
section

VDE

UL

VDE

mm²

*AWG

3/PE AC
380 - 480
VAC

16 A

15 A

C16A

1.5

16

3/PE AC
380 - 480
VAC

20 A

20 A

C20A

2.5

14

3/PE AC
380 - 480
VAC

25 A

25 A

C25A

4.0

12

3/PE AC
380 - 480
VAC

32 A

30 A

C32A

6.0

10

* AWG = American Wire Gauge

4.2.3 Idle current

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.

The values lie in a range of typical < 250 mA.

The effective power in this operating state (readiness for operation) is
simultaneously at typical < 5 W.

4.2.4 Residual current operated device

Only universal (type B or B+) RCD protective devices are
permitted. Like frequency inverters, RCD protective devices
cannot provide personal safety while operating the device.
When switching on the power supply of the device, pulsed
charge currents from the capacitors in the integrated EMC filter
can lead to the RCD protective devices triggering without
delay. We recommend residual current devices with a trigger
threshold of 300 mA and delayed triggering (super-resistant,
characteristic K).

4.2.5 Leakage current

For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection

Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing connection lines for the connection

Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.

Fig. 1: Recommended stripping lengths in mm (inside the terminal box)
Legend: CL = control lines

4.3.2 Connecting cables with terminals

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

;

Remove the cap from the screwed cable gland.

Remove the cap only in those places where cables are inserted.

;

Mount the screwed cable glands with the seal inserts provided in the
terminal box.

;

Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.

;

First connect the "PE" (protective earth) connection.

;

Connect the lines to the corresponding terminals.

Use a screwdriver to do so.

Item no. 50176-5-9970 · Revision 82539 · Release 2014-05-08 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание W3G800-CG02-03

Страница 1: ...arry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 1 ...

Страница 2: ... DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protec...

Страница 3: ...larly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that conta...

Страница 4: ...ave the unit mm 1 Direction of air flow V 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 4 Nm 3 Tightening torque 2 5 0 4 Nm Item no 50176 5 9970 Revision 82539 Release 2014 05 08 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 5: ...ss F Humidity class F4 1 Mounting position Shaft horizontal or rotor on bottom rotor on top on request Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features PFC passive Control input 0 10 VDC PWM Over temperature protected electronics motor Alarm relay Integrated PID controller Input for sensor 0 10 V or 4 20 mA Output for slave 0 10 V RS485 ebmBUS L...

Страница 6: ...ce for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified install...

Страница 7: ... operating state readiness for operation is simultaneously at typical 5 W 4 2 4 Residual current operated device Only universal type B or B RCD protective devices are permitted Like frequency inverters RCD protective devices cannot provide personal safety while operating the device When switching on the power supply of the device pulsed charge currents from the capacitors in the integrated EMC fil...

Страница 8: ...talled in upright position When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Fig 4 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Operation mode PWM controlling Group adress 1 Fan device adress 1 Max PWM 100 Min PWM 0 Save set value to EEPROM...

Страница 9: ...uate to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA supply voltage for ext devices e g potentiometers SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA supply voltage for ext devices e g sensors SE...

Страница 10: ... remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control inpu...

Страница 11: ...age Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the...

Страница 12: ...ctive casing against accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for dama...

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