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Operating instructions

R3G800-AQ03-01

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
→ After working on the device, remove any used tools or

other objects from the device.

If the device remains out of use for over four months, we
recommend switching the device on for at least four hours at full
speed to allow any condensate to evaporate and to move the
bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply
voltage faulty

Check mains supply
voltage,
restore power
supply,
apply control signal.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Overtemperature of
electronics/motor

Insufficient cooling

Improve cooling. Let
the device cool
down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Unacceptable
operating point

Correct the operating
point. Let the device
cool down.

If you have any other problems, contact ebm-papst.

6.1 Cleaning

NOTE
Damage to the device during cleaning.

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

washer.

→ Do not use any cleaners containing acids,

bases or solvents.

→ Do not use any pointed or sharp-edged objects to clean.

6.2 Safety test

NOTE
High-voltage test

The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you carry out the

high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What has to
be tested?

How to test?

Frequency

Which
measure?

Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact

Visual inspection At least every

6 months

Repair or
replacement of
the device

Check the
device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement
of the device

Mounting the
connection lines

Visual inspection At least every

6 months

Fasten

Item no. 52101-5-9970 · ENG · Revision 82539 · Release 2014-05-08 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание R3G800-AQ03-01

Страница 1: ...ecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the...

Страница 2: ...til all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery...

Страница 3: ... may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Standing or walking on the device Moving ...

Страница 4: ...standard scope of delivery 2 Depth of screw max 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 3 Nm 4 Cable diameter min 9 mm max 16 mm tightening torque 6 0 3 Nm 5 Tightening torque 3 5 0 5 Nm Item no 52101 5 9970 ENG Revision 82539 Release 2014 05 08 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst...

Страница 5: ...cal features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Control interface with SELV potential safely disconnected from the mains...

Страница 6: ... off the installation machine in which the fan is installed and secure it from being switched on again NOTE Interferences and failures are possible Maintain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recommendation clearance 10 cm separate cable routing NOTE Water penetration into leads or wires Water enters at the cable e...

Страница 7: ...of delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland When routing the cable e...

Страница 8: ...r set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 8 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 52101 5 9970 ENG Revision 82539 Release 2014 05 08 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 11...

Страница 9: ...en pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 parameter set switch 1 2 according to EEPROM setting the valid used parameter set can be selected via bus or via digital input DIN2 Parameter set 1 open pin or applied voltage 5 50 VDC Parameter set 2 bridge to GND...

Страница 10: ... the protective features before switching it on Check the air flow paths of the fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and of...

Страница 11: ...se correct connection see connection diagram Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Unacceptable operating point Correct the operating poin...

Страница 12: ...every 6 months Clean or replace impeller Tightness of screwed cable gland Visual inspection At least every 6 months Retighten replace if damaged Condensate discharge holes for clogging as necessary Visual inspection At least every 6 months Open bore holes Item no 52101 5 9970 ENG Revision 82539 Release 2014 05 08 Page 12 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 79...

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