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Operating instructions

K3G450-AQ06-04

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to ErP directive

5

3.4 Technical features

5

3.5 Mounting data

5

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

7

4.3 Connection in terminal box

8

4.4 Factory settings

9

4.5 Connection screen

10

4.6 Checking the connections

10

4.7 Switch on device

10

4.8 Switching off the device

10

5. INTEGRATED PROTECTIVE FUNCTIONS

11

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

12

6.1 Cleaning

12

6.2 Safety test

Item no. 50561-5-9970 · Revision 69485 · Release 2010-02-05 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание K3G450-AQ06-04

Страница 1: ...assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 ...

Страница 2: ...ng on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear...

Страница 3: ...n imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operation Moving air that contains abrasive particles Moving highly corrosive air e g salt spray ...

Страница 4: ... nozzle with bleeder connection for pressure relief k factor 240 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 50561 5 9970 Revision 69485 Release 2010 02 05 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 5: ...om rotor on top on request Condensate discharge holes Rotor side Operation mode S1 Motor bearing Ball bearing Technical features PFC passive Control input 0 10 VDC PWM Over temperature protected electronics motor Alarm relay Integrated PID controller Input for sensor 0 10 V or 4 20 mA Output for slave 0 10 V RS485 ebmBUS Motor current limit Soft start Line undervoltage phase failure detection Outp...

Страница 6: ...nger be installed Install the undamaged device according to your application 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation ...

Страница 7: ... AWG American Wire Gauge 4 2 3 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on The values lie in a range of typical 250 mA The effective power in this operating state readiness for operation is ...

Страница 8: ...ing No water may penetrate along the cable in the direction of the cable gland When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Ill 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Operation mode PWM controlling Group adress 1 Fan device adr...

Страница 9: ...e to 100 level control coefficient KL3 2 8 GND Reference mass for control interface SELV KL3 3 7 0 10 V Use control actual value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA supply voltage for ext devices e g potentiometers SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA supply voltage for ext devices e g sensors SELV ...

Страница 10: ...ing off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch on the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disconnecting be sure to disc...

Страница 11: ...ight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see ...

Страница 12: ...ry 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Impeller for wear deposits corrosion and damage Visual...

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