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Operating instructions

K1G220-RF01-01

Translation of the original operating instructions

4.5 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

4.6 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.7 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Motor overload

After cooling off, the device
restarts automatically.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

If the device is out of use for some time, e.g. when in storage,
we recommend switching it on for at least two hours to allow
any condensation to evaporate and to move the bearings.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Item no. 56173-5-9970 · ENU · Change 203981 · Approved 2021-11-19 · Page 9 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание K1G220-RF01-01

Страница 1: ...d authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be o...

Страница 2: ...fy that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entan...

Страница 3: ... prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connection...

Страница 4: ...All dimensions in mm 1 Cable PVC AWG20 3x crimped splices 2 Cable PVC AWG22 3x crimped splices 3 Mounting dimensions Item no 56173 5 9970 ENU Change 203981 Approved 2021 11 19 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 5: ...vice in accordance with its degree of protection Information on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may change during the production period This has no effect on strength dimensional stability and dimensional accuracy The color pigments in the paints used perceptibly react to UV light over the course of time The p...

Страница 6: ...o prevent it from being switched back on NOTE Water ingress into wires or cables Water ingress at the customer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to circuits that can be switched off with an all pole disconnection switch 4 2 1 Requirements Check whether the information on the nameplate matches the connecti...

Страница 7: ... current LRA is equal to or less than the nominal current FLA 4 3 Connecting the cables The device has external leads First connect the PE protective earth Connect the cables according to your application When doing so observe Chapter 4 4 Connection diagram Item no 56173 5 9970 ENU Change 203981 Approved 2021 11 19 Page 7 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7...

Страница 8: ...uctor see nameplate for voltage range 1 PE green yellow Protective earth 7 PWM yellow Control input PWM impedance 1 kΩ SELV 5 Tacho white Tach output open collector 1 pulse per revolution Isink max 10 mA SELV 4 GND blue Reference ground for control interface SELV Item no 56173 5 9970 ENU Change 203981 Approved 2021 11 19 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone ...

Страница 9: ...f via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Bloc...

Страница 10: ...aning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure ...

Страница 11: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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