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5

Section IV – Installation and Operating Instructions

A. Installation Drawings 

The installation drawings listed in Table 1 show operating
characteristics, installation dimensions and port locations.

B. Mounting and Drive Connections 

CAUTION

Pump shafts are designed to be installed in
couplings with a slip fit. Pounding can injure the
bearings. Shaft tolerances are shown on the
installation drawing (Table 1).

1. Direct Mounting – A pilot on the pump mounting

flange (Figure 3) assures correct mounting and shaft
alignment. Make sure the pilot is firmly seated in the
accessory pad of the power source. Care should be
exercised in tightening the mounting screws to prevent
misalignment.

2. Indirect drive is not recommended for these pumps

without Vickers engineering approval.

Pilot

Flange

Figure 3. Mounting flange and pilot

C. Shaft Rotation 

Pumps are assembled for either right hand (clockwise) or left
hand (counterclockwise) shaft rotation as viewed from the
shaft end.

CAUTION

Never drive a pump in the wrong direction of
rotation. Seizure will result, necessitating
expensive repairs.

D. Piping and Tubing

1. All pipes and tubing must be thoroughly cleaned

before installation. Recommended methods of cleaning are
sand blasting, wire brushing, pickling and power flushing
with clean solvent to remove loose particles.

NOTE

For information on pickling, refer to instruction
sheet 1221-S.

2. To minimize flow resistance and the possibility of

leakage, only as many fittings and connections as are
necessary for proper installation should be used.

3. The number of bends in tubing should be kept to a

minimum to prevent excessive turbulence and friction of oil
flow. Tubing must not be bent too sharply. The
recommended minimum radius for bends is three times the
inside diameter of the tube.

E. Hydraulic Fluid Recommendations

General Data

Fluid in a hydraulic system performs the dual function of
lubrication and transmission of power. It constitutes a vital
factor in a hydraulic system and careful selection of it should
be made with the assistance of a reputable supplier. Proper
selection of fluid assures satisfactory life and operation of
system components with particular emphasis on hydraulic
pumps. Any fluid selected for use with pumps is acceptable
for use with valves or motors.

Data sheet I-286 for fluid selection is available from Vickers
Technical Publications, Troy, Michigan 48084.

Fluid recommendations noted in the data sheet are based on
our experience in industry as a hydraulic component
manufacturer. Where special considerations indicate a need
to depart from the recommended fluids or operating
conditions, see your Vickers sales engineer.

Cleanliness

Thorough precautions should always be observed to insure
that hydraulic system is clean.

1. Clean (flush) entire new system to remove paint,

metal chips, welding shot, etc.

2. Filter each change of fluid to prevent introduction of

contaminants into the system.

3. Provide continuous filtration of fluid to remove sludge

and products of wear and corrosion generated during the life
of the system.

4. Provide continuous protection of system from entry of

airborne contamination by sealing the system and/or by
proper filtration of the air.

5. During usage, proper fluid filling and servicing of

filters, breathers, reservoirs, etc., cannot be over
emphasized.

6. Thorough precautions should be taken by proper

system and reservoir design to insure that aeration of the
fluid will be kept to a minimum.

Содержание Vickers 2520V-20-282 Series

Страница 1: ...I 3155 S Revised 07 01 86 Quiet Intra Vane Type Double Pumps 2520V 3520V 3525V 4520V 4525V 4535V Series 20 Design 282 283 Suffix Overhaul Manual Vickers Vane Pumps...

Страница 2: ...ft Rotation 5 D Piping and Tubing 5 E Hydraulic Fluid Recommendations 5 F Sound Levels 6 G Overload Protection 6 H Start Up 6 V Service and Maintenance A Circuit Inspection 6 B Adding Fluid to the Sys...

Страница 3: ...ameplate If an older design unit is being updated to the new 282 283 design stamp the new design number on the nameplate Inquiries should always include the complete unit model code number as stamped...

Страница 4: ...otor turns Centrifugal force and pressure under the vanes hold them out against the cam ring Pumping chambers are formed between the vanes and the cam ring and are enclosed by the two end plates The 2...

Страница 5: ...ce and friction of oil flow Tubing must not be bent too sharply The recommended minimum radius for bends is three times the inside diameter of the tube E Hydraulic Fluid Recommendations General Data F...

Страница 6: ...pening in the reservoir extensive damage to the pump can result In suction or return lines loose connections permit air to be drawn into the system resulting in noisy and or erratic operation 2 Clean...

Страница 7: ...Excessive noise in pump Low oil level in reservoir Fill reservoir to proper level with recommended fluid Air in system Open reservoir cap and operate system until purged Bleed hydraulic lines at highe...

Страница 8: ...ical cylinders Block any load whose movement could generate pressure 1 Close off hydraulic oil source to pump inlet if an overhead reservoir is used 2 Remove the unit from the system 3 Cap all system...

Страница 9: ...ear Replace the shaft if marks cannot be removed by light polishing 4 Remove burrs from outer edge of ring 17 Place rotor 15 and ring 27 on a flat surface Measure ring rotor clearance with a dial indi...

Страница 10: ...ke sure the rotation arrow of the ring points in direction of rotation d Apply a small amount of hydraulic fluid to screws 11 and thread screws into cartridge kit 10 Install sealing ring 10 into cover...

Страница 11: ...Back up Ring O Ring Sealing Ring Screw Inlet Support Plate Pin Ring Rotor Vanes Intra vanes Outlet Support Plate Screw Housing 2 1 1 4 1 1 1 1 1 1 2 1 2 1 1 12 1 4 1 Item Description Qty 20 21 22 23 2...

Страница 12: ...ation 0000 All rights reserved Printed in U S A Eaton Hydraulics 15151 Highway 5 Eden Prairie MN 55344 Telephone 612 937 7254 Fax 612 937 7130 www eatonhydraulics com 46 New Lane Havant Hampshire PO9...

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