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QD8 Quik-Drive Tap-Changer Motor Replacement Kit 57A63675100A 

INSTALLATION INSTRUCTIONS

MN225038EN

   June 2016

Removal and disassembly procedure

1. 

This procedure may be completed without removal of 
the tap changer from the voltage regulator. Carefully 
follow the procedures for partially untanking a voltage 
regulator in the document MN225008EN, VR-32 voltage 
regulator with Quik-Drive tap-changer installation, 
operation, and maintenance instructions.

2.  It is recommended to start this procedure with the tap 

changer in the neutral position. See the section 

Placing 

Tap-Changer into Neutral

 located after the installation 

procedure.

3.  Use diagonal cutters to cut the wire ties from the 

motor wires. Refer to Figure 2.

Cut These Wire Ties

Figure 2.   Removal of wire ties

4.  Use a Phillips screwdriver to disconnect the white 

motor wire located on terminal “G,” the red motor wire 
located on terminal #6 and the blue motor wire located 
on terminal #2. Refer to Figure 3.

Blue
Motor
Wire

White
Motor 
Wire

Red 
Motor
Wire

Figure 3.   Disconnection of wires

5.  Loosen the locknut on the chain tension screw with 

a 7/16" wrench. Loosen the chain tension screw with 
a screwdriver until the rubber bumper is against the 
motor mounting bracket. Refer to Figure 4.

Chain Tension
Screw

Locknut

Motor Mounting
Bracket

Rubber Bumper

Figure 4.   Loosening the chain tension

6.  

Remove the motor pivot stud locknut with a 9/16" 
ratcheting wrench. Pull the motor off of the motor pivot 
stud; make sure the Belleville washer stays on the 
motor pivot stud and does not fall into the tank. Set 
the motor in the motor relief area of the molded back 
panel. Refer to Figure 5 and Figure 6.

Содержание QD8

Страница 1: ...QD8 Quik Drive Tap Changer Motor Replacement Kit 57A63675100A Installation Instructions COOPER POWER SERIES Voltage Regulators MN225038EN Effective June 2016 New Issue...

Страница 2: ...RPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL...

Страница 3: ...ORMATION IV Safety instructions iv PRODUCT INFORMATION 1 Introduction 1 Read this manual first 1 Acceptance and initial inspection 1 Handling and storage 1 Quality standards 1 Additional information 1...

Страница 4: ...ns when working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe pe...

Страница 5: ...to be stored for any length of time prior to installation provide a clean dry storage area Quality standards ISO 9001 Certified Quality Management System Additional information These instructions cann...

Страница 6: ...hese Wire Ties Figure 2 Removal of wire ties 4 Use a Phillips screwdriver to disconnect the white motor wire located on terminal G the red motor wire located on terminal 6 and the blue motor wire loca...

Страница 7: ...ure 6 Removal of the motor 7 Remove the chain from the motor sprocket and set it on the brake assembly as shown in Figure 7 Lift the motor out of the relief area Chain Brake Assembly Figure 7 Removal...

Страница 8: ...e 9 Woodruff key placement 10 Align the sprocket keyway with the Woodruff key on the motor shaft Slide the sprocket onto the motor shaft with the sprocket hub end towards the motor Install the second...

Страница 9: ...n See Figure 13 Belleville Washer Figure 13 Belleville washer on the motor mounting stud IMPORTANT Make sure that the mounting hole in the motor mounting bracket is fully seated on the shoulder of the...

Страница 10: ...17 Locknut Motor Mount Bumper Screw Figure 17 Chain tension 16 Using a torque wrench tighten the pivot motor stud locknut to 180 192 in lbs 20 0 21 1 Nm See Figure 16 17 Trim the motor wires with a di...

Страница 11: ...ts are located on the neutral stationary contact which is located at the 11 o clock position See Figure 21 Main Movable Contacts Neutral Stationary Contact Figure 21 Neutral stationary contact positio...

Страница 12: ...n USA Publication No MN225038EN June 2016 57A63675100A Rev 06 Eaton is a registered trademark All trademarks are property of their respective owners For Eaton s Cooper Power series product information...

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