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17

Instruction Manual 

IB015002EN

Effective November 2021

Pow-R-Line CS switchboards 

  

  

EATON

 www.EatonCanada.ca/PRLCS

Appendices

Appendix A

Table 2.  Torque values for copper or aluminum  

busbar connections 

Bolt size

Torque Inch Lbs

Torque Foot Lbs

#10

30 Inch Lbs.

2.5 Foot Lbs.

1/4"

65 Inch Lbs.

5.4 Foot Lbs.

5/16"

130 Inch Lbs.

10.8 Foot Lbs.

3/8"

240 Inch Lbs.

20.0 Foot Lbs.

1/2"

600 Inch Lbs.

50.0 Foot Lbs.

ote: 

N

For other torque values, refer to instruction leaflet for the specific 

component .

ote: 

N

*Some applications use (2) Belleville wahsers per bolt . Convex side up . 

In these cases bolts should be torqued to 70 foot/ pounds .

Appendix B

Switchboard maintenance, testing, and inspection logs

Refer to the “Maintenance” section of this document on 

page 13

 

for detailed information .

 DANGER

HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH. 

DE-ENERGIZE BOARD PRIOR TO SERVICING FUSIBLE DEVICES ONLY 

“QUALIFIED PERSONS” SHOULD INSTALL AND OR SERVICE THIS 

EQUIPMENT.

 WARNING

TO PREVENT DAMAGE TO GROUND FAULT CONTROL CIRCUITS, 

METERING CIRCUITS, TRANSIENT VOLTAGE SURGE PROTECTION (TVSS) 

OR OTHER CONTROL CIRCUITS, WHEN MEGGERING SWITCHBOARD, 

ISOLATE CIRCUITS FROM SWITCHBOARD SYSTEM BEFORE BEGINNING 

THE MEGGER OPERATION. BE SURE TO RECONNECT THOSE CIRCUITS 

AFTER MEGGER TESTS ARE COMPLETED. 

 

NOTE: SOME GROUND FAULT CIRCUITS MAY NOT BE FUSED, 

THEREFORE ISOLATION OF THOSE CIRCUITS REQUIRES DISCONNECTING 

WIRING FROM BUS BARS.

 WARNING

DO NOT USE ALTERNATING CURRENT (AC) DIELECTRIC/ MEGGER 

TESTING. DAMAGE TO COMPONENTS WILL OCCUR.

Содержание Pow-R-Line CS

Страница 1: ...afety measures 2 Pre installation receiving handling and storage 3 Pre installation preparation 5 Considerations for seismic qualified installations 5 Electrical connection of switchboard sections 7 E...

Страница 2: ...ARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED CAN RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED C...

Страница 3: ...d until it has been moved into its final installation position Handling WARNING SWITCHBOARD IS TOP HEAVY USE CARE IN HANDLING Switchboards are top heavy Switchboard sections may weigh over 2000 pounds...

Страница 4: ...PASS ROPES OR CABLES THROUGH LIFT HOLES USE SLINGS WITH SAFETY HOOKS OR SHACKLES SPANNER BAR CHANNEL BLOCKS SWITCHBOARD SHIPPING SKID Figure 5 Bottom lifting with sling rigging Forklifts A forklift ma...

Страница 5: ...the finished grade flooring See Figure 7 Conduits must be installed in conduit area shown to ensure compliance with CEC wire bending space requirements ote N Conduit areas may vary in each section of...

Страница 6: ...om any wall or building structure For other required clearances including rear connected switchboard refer to the Canadian Electrical Code CEC clearances When unpacking the switchboard exercise care n...

Страница 7: ...horizontally through multiple section switchboards Depending on the configuration and alignment of the switchboard the splice plates used for the main cross bus may vary These plates may either be fl...

Страница 8: ...The Canadian Electrical Code restricts the field installation of conductors that run horizontally through switchboard vertical sections Refer to the CEC for specifics When there is a shipping split be...

Страница 9: ...Conductor must be stripped without damage to the conductor strands Bare strands should be of equal length flush on the end cut Do not strip off more insulation than needed Exposure of bare conductor o...

Страница 10: ...on points to ensure that there is no blockage or debris Remove all debris if present 6 Verify all field bus and wire connections have the proper torque per instructions on the switchboard and on compo...

Страница 11: ...drawings and electrical construction drawings for usage and placement within the switchboard Ground fault protection may be installed integral to over current device s or as a separate system Separat...

Страница 12: ...HE TVSS AND SPD SURGE PROTECTION SYSTEM TO FAIL AND WILL VOID THE WARRANTY ON THE DEVICE Failure to disconnect line and neutral during testing will cause the TVSS and SPD surge protection system to fa...

Страница 13: ...s and loads 4 Beginning with the main s turn ON each overcurrent device Maintenance It is essential to maintain the equipment in satisfactory condition To ensure continued quality service a systematic...

Страница 14: ...and other components Damage to insulation and other surface materials can occur Do Not Use Compressed Air in cleaning Switchboard insulation resistance testing Maintenance after cleaning After cleani...

Страница 15: ...pinched or damaged insulation Ventilation Check all grills and ventilation ports for obstructions and accumulations of dirt Clean ventilation ports if necessary For switchboards installed outdoors ins...

Страница 16: ...ly 250 watts per vertical section for a sufficient period of time until the moisture disappears then remove all heat sources and materials used for drying Inspect for damage to components and any corr...

Страница 17: ...testing and inspection logs Refer to the Maintenance section of this document on page 13 for detailed information DANGER HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH DE ENERGIZE BOARD PRIOR TO...

Страница 18: ...nd B Ground C Ground Date All overcurrent devices closed Phase to phase connections Phase to ground connections Neutral ground connection A B A C B C A Ground B Ground C Ground Notes Date All overcurr...

Страница 19: ...ntrol wiring Clean ventilation Date Checklist Notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices...

Страница 20: ...ca 2021 Eaton All Rights Reserved Printed in Canada Publication No IB015002EN November 2021 Eaton is a registered trademark All other trademarks are property of their respective owners Pow R Line CS s...

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