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1. Introduction

EAFR-102 Arc Fiber Loop Sensor Relay User Manual

   MN026006EN   February 2016   www.eaton.com

1. Introduction

Read these instructions carefully and inspect the equipment 

to become familiar with it before trying to install, operate, 

service, or maintain it.
Electrical equipment should be installed, operated, ser-

viced, and maintained only by qualified personnel.  Local 

safety regulations should be followed.  No responsibility is 

assumed by Eaton for any consequences arising out of the 

use of this material.
We reserve right to changes without further notice.

1.1 Abbreviations

CB 

–  Circuit breaker

CBFP 

–  Circuit breaker failure protection

EMC 

–  Electromagnetic compatibility

EPROM  –  Erasable programmable read only memory
HW 

– Hardware

LED 

–  Light emitting diode

LV 

–  Low voltage

ms 

– Millisecond

MV 

–  Medium voltage

NC 

–  Normally closed

NO 

–  Normally open

SF 

–  System failure

SW 

– Software

uP 

– Microprocessor

2. General

The Eaton Arc Flash Relay (EAFR)-102 is a sophisticated 

micro-processor based arc flash protection relay including 

complete self-supervision functionality.  It is designed to 

minimize the damage caused by an arcing fault (arc flash) 

by sensing light from fiber optic loop sensors and tripping 

the circuit breaker sourcing the fault current.  The EAFR-102 

complete system self-supervision function provides the 

highest level of dependability by continuously monitoring all 

internal system functions along with external connections.
The EAFR-102 is designed according to the latest protection 

relay standards and is therefore suitable for installations in 

rough environments such as utility, traditional or renewable 

power plants, off shore, marine, oil and gas, mining, steel, 

or any other heavy industry applications.  It is also well 

suited for commercial and institutional electrical systems.  

The EAFR-102 is suitable for either medium voltage or low 

voltage switchgear and motor control center applications in 

both new and retrofit installations.

2.1 Arc Protection Relay EAFR-102 Features

The EAFR-102 is a multipurpose arc flash protection relay 

that can receive light from up to three different fiber optic 

loop channels and can be applied for variety of applications.  

It can be used as a stand-alone unit or as part of a more 

complex arc protection system through the binary bus.
Main features of EAFR-102:

(110-220) Vac / (125-250) Vdc auxiliary power supply;

Three arc fiber loop channels (S1, S2, and S3);

Two binary inputs (BI1 and BI2) nominal voltage of 24 

Vdc;

Three normally open trip relay outputs with direct trip cir-

cuit rated contacts (T1, T2, and T4);

One normally open (EAFR-102) or normally closed (EAFR-

102B) electronic lock-out trip relay with direct trip circuit 

rated contacts (T3);

One 24 Vdc binary output (BO1);

One system failure relay, form C output (SF);

11 indication LEDs; and

One push-button (SET).

Figure 1.  The EAFR-102 Arc Fiber Sensor Protection 

Relay.

Содержание EAFR-102

Страница 1: ...EAFR 102 Arc Fiber Loop Sensor Relay User Manual MN026006EN ...

Страница 2: ...S FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liabil...

Страница 3: ...c EAFR 06 7 4 2 Arc Light Fiber Optic Loop Sensor Glass EAFR 07 7 4 3 Arc Light Fiber Optic Loop Sensor High Temperature EAFR 08 7 4 4 Sensor Type Dependencies 8 5 SYSTEM SELF SUPERVISION 8 6 APPLICATION EXAMPLES 8 6 1 MV or LV Application with Current and Light Condition 8 6 2 Circuit Breaker Failure Protection CBFP 9 7 CONNECTIONS 10 7 1 Outputs 10 7 2 Inputs 10 7 3 Auxiliary Voltage 11 8 WIRING...

Страница 4: ...UIDE 16 12 TECHNICAL DATA 16 12 1 Protection 16 12 2 Auxiliary Voltage 16 12 3 Trip Relays T1 T2 T3 and T4 17 12 4 Binary Output BO1 17 12 5 Binary Inputs BI1 and BI2 17 12 6 Disturbance Tests 17 12 7 Voltage Tests 17 12 8 Mechanical Tests 17 12 9 Casing and Package 17 12 10 Environmental Conditions 17 13 ORDERING CODES 18 ...

Страница 5: ...of dependability by continuously monitoring all internal system functions along with external connections The EAFR 102 is designed according to the latest protection relay standards and is therefore suitable for installations in rough environments such as utility traditional or renewable power plants off shore marine oil and gas mining steel or any other heavy industry applications It is also well...

Страница 6: ...implified Block Diagram 110 220 Vac dc Power Error 24Vdc 12Vdc 12Vdc 5Vdc BO1 24Vdc T2 T3 SF T1 LATCH ON OFF T4 LATCH LATCH LATCH EN SW1 6 LATCH EN SW1 6 S1 X2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 X1 BI1 Uaux 4 BI2 uP 125 250 Vdc 24Vdc Self supervision Control and power supply S3 T1 T3 T4 T2 T4 S1 S2 S3 BI1 BI2 BO1 QD S2 1 2 3 QD Configuration 8 7 6 5 4 3 2 1 Light Light and Current Light and Curre...

Страница 7: ...identifying the trip information in case the auxiliary power is lost When re powering the unit after power sup ply loss the actual LED status can be visualized from the front of the unit 3 2 LED Operation Quick Guide Table 1 LED Operation Quick Guide LED Off Steady On Blinking Action if Abnormal POWER Blue Auxiliary supply disconnected Auxiliary power con nected N A Check the power source ERROR Re...

Страница 8: ...be moved back and forth prior to performing auto configuration Timeout allowing new configura tion is one minute Reconfiguration with more con nections is allowed without moving the dip switch Figure 3 EAFR 102 Dipswitches Light S1 Light Latch 100 ms 150 ms Non Latch Light and Current Light and Current Configuration Select 8 7 6 5 4 3 2 1 3 4 Reset All LED indications and latched trip relays are r...

Страница 9: ...Refer to Sections 3 5 1 and 6 Refer to Sections 3 5 1 and 6 1 Configuration selection Refer to Sections 3 5 10 and 6 Refer to Sections 3 5 1 and 6 Figure 4 EAFR 102 Configuration Selection 0 BI1 S1 S2 S3 OR OR OR OR T1 T2 T3 T4 BO1 EAFR 102 Configuration 0 Logic Diagram OFF ON SW1 8 OR ON OFF SW1 7 OR OR BI2 OR ON OFF Setting EAFR 102 SW1 Configuration Select 8 7 6 5 4 3 2 1 Light Light and Curren...

Страница 10: ... system status indication even if auxiliary power is tem porarily lost This feature is especially important if auxiliary power is lost after tripping Non volatile memory does not require a power supply to maintain information and will retain settings and indications permanently without power BI1 S1 S2 S3 OR OR OR OR T1 T2 T3 T4 BO1 OFF ON SW1 8 OR ON OFF SW1 7 OR SW1 5 100ms 150ms ON OFF SW1 5 100...

Страница 11: ...roughout the protected switchgear cells The EAFR 07 is not recommended to be cut and or spliced on site If accidental breakage of the loop sensor occurs Eaton recommends replacing the loop sensor Contact your nearest Eaton representative for more information The fixed light sensitivity of the EAFR 07 sensor is 8 000 Lux The sensor does not require user settings The loop sensor s detection radius i...

Страница 12: ...elay is released and the ERROR LED is illuminated If a fiber sensor failure occurs the unit will go into Error mode The ERROR LED will turn on the SF relay will release and the corresponding faulty fiber sensor Channel LED will start blinking In this situation the unit is still in protection mode but with the faulty fiber sensor channel blocked If the error is resolved the unit will automatically ...

Страница 13: ...ent threshold monitor ing signal may come either from an external over current relay or from the EAFR 110 arc protection relay In this example an over current relay 50 51 is applied to monitor the over current condition 6 2 Circuit Breaker Failure Protection CBFP The EAFR 102 includes a selective circuit breaker failure function which can be enabled by dipswitch setting see Section 3 5 Dipswitch S...

Страница 14: ...ip relay T4 is a common trip relay that operates anytime the T1 or T2 relay operates and can be used either for trip ping one more disconnecting device or for a trip alarm to local or remote monitoring and alarm system T4 is a nor mally open type NO relay 7 1 3 Binary Output BO1 One binary output is available 24 Vdc The binary out put function can be configured using the dipswitches see Section 3 ...

Страница 15: ... signal such as under voltage or similar can be used as the second trip criteria along with the light information Note N When the EAFR 102 receives an over current signal from a non Eaton EAFR 110 device the actual opera tion time depends on the operation time of the exter nal device and so total operational time cannot be specified or guaranteed BI2 can be used for receiving a trip signal or arc ...

Страница 16: ...1 Wiring Diagram of the EAFR 102 Unit A A T1 T2 CBFP T3 SF T1 ON OFF T4 X2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 X1 BI1 4 3 2 1 UAUX BI2 BO1 S1 S2 S3 QD Station Battery _ TRIP Alarm 24V EAFR 102 _ _ 1 2 3 4 CB CB CB CB 8 7 6 5 4 3 2 1 Configuration Light Light and Current Light and Current Select S1 Light Latch 100 ms 150 ms Non Latch ...

Страница 17: ...N February 2016 www eaton com 9 Dimensions and Installation The EAFR 102 is either door mounted or panel mounted in a standard 19 in rack height of 4U and 1 8 of a unit wide Figure 12 EAFR 102 Dimensions in Millimeters In Side View 175 6 89 157 6 18 160 6 30 10 0 39 10 0 39 17 0 67 48 5 1 91 ...

Страница 18: ... 06 07 08 fiber loop sensor in use 3 Verify that the corresponding sensor channel indication LED status is changed to ON 4 Verify the relay output s activation s by checking the circuit breaker status or by monitoring trip contact sta tus The circuit breaker should open or contacts oper ate Note N A best practice is to operate the circuit breaker dur ing testing 5 Verify that the corresponding rel...

Страница 19: ...rmation 13 Press the SET push button to reset all indications and latches 14 If the binary input BI2 is utilized for master trip to acti vate the BI2 verify that a trip has occurred by repeating Steps 4 and 5 15 Press the SET push button to reset all indications and latches 16 Repeat the testing procedure for all sensors 10 3 Testing the CBFP Function The circuit breaker failure function is tested...

Страница 20: ...Tested by Approved by 11 Troubleshooting Guide Table 7 Troubleshooting Guide Problem Check Cross Reference Sensor does not acti vate when testing Fiber sensor connection Section 4 of this manual Camera or other test equipment flash inten sity Section 10 of this manual Trip relay s does not operate even if sensor is activated Dipswitch settings Section 3 5 of this manual 12 Technical Data 12 1 Prot...

Страница 21: ...T According to EN61000 4 4 Class III and IEC801 4 Level 4 Power supply input 4 kV 5 50 ns Other inputs and outputs 4 kV 5 50 ns Surge According to EN61000 4 5 09 96 Level 4 Between wires 2 kV 1 2 50 µs Between wire and earth 4 kV 1 2 50 µs RF Electromagnetic Field Test According to EN 61000 4 3 Class III f 80 1 000 MHz 10 V m Conducted RF Field According to EN 61000 4 6 Class III f 150 kHz 80 MHz ...

Страница 22: ... m 93 43ft EAFR 06 35 65C2013G06 Arc light plastic fiber sensor 35 m 114 83 ft EAFR 06 40 65C2013G07 Arc light plastic fiber sensor 40 m 131 23 ft EAFR 07 10 65C2014G01 Arc light glass fiber sensor 10 m 32 81 ft EAFR 07 15 65C2014G02 Arc light glass fiber sensor 15 m 49 21 ft EAFR 07 20 65C2014G03 Arc light glass fiber sensor 20 m 65 62 ft EAFR 07 25 65C2014G04 Arc light glass fiber sensor 25 m 82...

Страница 23: ...19 13 Ordering Codes EAFR 102 Arc Fiber Loop Sensor Relay User Manual MN026006EN February 2016 www eaton com Notes ...

Страница 24: ...rd Cleveland OH 44122 United States Eaton com 2016 Eaton All Rights Reserved Printed in USA Publication No MN026006EN TBG1250 February 2016 Eaton is a registered trademark All trademarks are property of their respective owners ...

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