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SPEAR™ Single-Phase Recloser System

INSTALLATION AND OPERATION INSTRUCTIONS

   MN280048EN   June 2016

CONTROL OK: This indicator illuminates to indicate that the 

control passed self-diagnostics and is capable of normal 

operation.

otee:

N

A flashing CONTROL OK LED indicates a problem 

with user settings. Default settings will be displayed 

under these circumstances, but protection has been 

disabled. User protection profile settings must be 

reconfigured to enable protection.
When the CONTROL OK LED is flashing, the 

following message appears on the LCD display upon 

power-up:

Protection Off. Change protec. setting. Use ESC to 

clear message.

As soon as the HMI goes into power save mode 

(inactivity for 15 minutes) the message will no longer 

display on the LCD, but the CONTROL OK LED will 

continue to flash to indicate protection is disabled.

AC POWER: This indicator is illuminated when the presence 

of AC input power to the control is sensed.
BATTERY: This LED illuminates to indicate battery voltage is 

low or the battery failed a battery test.

Data port

The DATA PORT section (Figure 6) on the front operating 

panel allows for direct connection to a personal computer.

Figure 6 . 

DATA PORT

ENTER

EDIT

ESC

BATTERY

TEST

SUPER-

VISORY

OFF

NON

RECLOSE

HOT LINE

TAG

TRIP

OFF

(LOCKOUT)

CLOSE

SPEAR Single-Phase Recloser Control

ON

ALT

PROFILE

PHASE

  FAULT

   

ABOVE MIN TRIP

ALARM
CONTROL OK
AC POWER
BATTERY

LOCKOUT
OPEN
CLOSED

→*

SETTINGS

 

*

SEQUENCE OF

  EVENTS

 

*

METERING

DATA PORT section

The USB data port is a client port used to communicate 

with the control from a personal computer. This port is used 

for accessing the control with ProView NXG application 

software. All settings, metering, alarms, and events are 

available from this port. The USB data port can be accessed 

either by user supplied USB cable, or purchased from the 

factory (part number KSPRC-66).

Operating panel

TRIP (lockout) membrane pushbutton

The TRIP pushbutton (Figure 7) provides front-panel access 

to trip (lockout) the recloser. When pressed, the TRIP 

pushbutton opens the recloser and locks out the control. 

Control power is required for the TRIP button to issue a 

command to the recloser.

CLOSE membrane pushbutton

When pressed, the CLOSE pushbutton (Figure 7) returns 

the control to the initial or home sequence position, closing 

the recloser. The control is ready for the start of a new trip/

close sequence.

otee:

N

Pressing the CLOSE pushbutton from the Lockout 

position initiates Cold Load Pickup (CLPU) protection, 

if the feature is enabled, and the recloser has been 

open longer than the CLPU minimum open time.

HOT LINE TAG ON/OFF membrane pushbutton and LED 

indicator

 WARNING

Hazardous voltage . Do not use Hot Line Tag as a 

substitute for a visible disconnect . Always establish 

a visible disconnect prior to performing any work 

requiring a de-energized line . Failure to comply may 

cause death, severe personal injury, or equipment 

damage . 

T276 .0

IMPORTANT

Hot Line Tag activation does not cause the recloser to trip 

open. It only prevents the recloser from closing.

IMPORTANT

Hot Line Tag is intended solely for live-line work applications, 

such as maintenance, repairs or improvements to the 

distribution system, that occur while the line remains 

energized.

Hot Line Tag is provided for live-line work applications. All 

closing operations are disabled when the Hot Line Tag 

feature is activated.
Hot Line Tag prevents all closing attempts from the control 

and shifts protection to one trip-to-lockout on the composite 

curve of the Hot Line Tag definite time and the TCC1 curve 

(whichever is faster). Hot Line Tag takes precedence over 

Cold Load Pickup, Non-Reclosing, and Fast Trips Disabled.
Hot Line Tag is activated from either the operator panel 

membrane pushbutton, local, or remote. All sources must 

be off to de-activate Hot Line Tag.
To activate the function from the operator panel, press the 

HOT LINE TAG membrane pushbutton. See Figure 7. The 

LED indicator circle that surrounds the button illuminates 

when the function is active.
The Hot Line Tag function may only be reset by the source 

which initiates it. For example, if Hot Line Tag is activated at 

the operator panel, the reset function is only possible at the 

operator panel.

Содержание COOPER POWER SERIES

Страница 1: ...SPEAR Single Phase Recloser System Installation and Operation Instructions COOPER POWER SERIES Reclosers MN280048EN Effective June 2016 Supersedes S280 101 1 May 2015...

Страница 2: ...ULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT...

Страница 3: ...2 Battery monitoring 2 ProView NXG software 3 SPEAR single phase recloser system description 3 Recloser description 3 Control description 3 Theory of operation 4 Control front panel 4 Control features...

Страница 4: ...r receptacles 29 Cable locking sleeves 29 Automation accessory packages 29 Communication board accessories 30 Recloser accessories 31 Terminal options 31 Mounting hangers 31 Recloser service informati...

Страница 5: ...high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow a...

Страница 6: ...recommends transporting SPEAR single phase reclosers in the closed position to maximize the operational performance of the unit IMPORTANT If stored outdoors the product must be removed from the cardbo...

Страница 7: ...trol shuts down automatically upon detection of low battery voltage below 21 VDC for 60 seconds Refer to the Control testing section for additional battery monitoring information Control programming s...

Страница 8: ...sive system protection functionality Analysis tools include sequence of events recording and data profiler Metering functions include demand and instantaneous current instantaneous voltage and power f...

Страница 9: ...The following chain of events occurs for an operating sequence of two trips to lockout one trip on TCC1 one trip on TCC2 1 The overcurrent signal is integrated with time on the selected curve for the...

Страница 10: ...ft key is used to go up one Menu level The left key is used to move left when editing parameters The right key is used to go down one Menu level The right key is used to move right when editing parame...

Страница 11: ...s indicated on the right side of the control Figure 5 Figure 5 DATA PORT ENTER EDIT ESC BATTERY TEST SUPER VISORY OFF NON RECLOSE HOT LINE TAG TRIP OFF LOCKOUT CLOSE SPEAR Single Phase Recloser Contro...

Страница 12: ...er is required for the TRIP button to issue a command to the recloser CLOSE membrane pushbutton When pressed the CLOSE pushbutton Figure 7 returns the control to the initial or home sequence position...

Страница 13: ...tion is restricted to the operator panel Operational data and metering information are available while the control is in the SUPERVISORY OFF position NON RECLOSE The control is operating in a non recl...

Страница 14: ...al and number of operations to lockout for each protection profile Cold Load Pickup also includes TCC Multipliers TCC Adders Minimum Response Time and High Current Lockout Also direct values not multi...

Страница 15: ...eration is performed The delay is programmable from 0 to 60 seconds in 1 second increments A programmed delay value can be overridden for immediate closing by pressing the CLOSE button a second time A...

Страница 16: ...V 23 0 kV V 100 100 100 100 100 100 100 100 100 Continuous Current Ratings A 400 630 800 400 630 800 400 630 800 Sym Interrupting Current A 8 000 12 500 12 500 8 000 12 500 12 500 8 000 12 500 12 500...

Страница 17: ...on 15 kV 27 kV 38 kV Terminal to Terminal 40 9 in 1039 mm 40 9 in 1039 mm 40 9 in 1039 mm Lower Terminal to Ground 26 5 in 673 mm 30 5 in 775 mm 37 5 in 953 mm Table 6 Dimensions B C D 15 kV 34 5 in 8...

Страница 18: ...Personal injury Sheds on epoxy encapsulation have sharp edges Wear protective gloves when handling the unit Failure to do so can result in cuts and abrasions T258 1 WARNING Falling equipment Use the...

Страница 19: ...VIEW AS SHIPPED LOAD SOURCE VIEW WITH HEAD ROTATED 90 NOTES 1 CUSTOMER TO PROVIDE ARRESTER AS REQUIRED 2 ARRESTER SHOWN IS A COOPER UltraSIL HOUSED VariSTAR SURGE ARRESTER 15 kV 14 68 373 14 68 373 1...

Страница 20: ...bolt to release clamp tension Failure to remove tension between the clamp and the interrupter stud prior to rotating the terminal will damage the encapsulated interrupter assembly resulting in equipm...

Страница 21: ...r reconnection of the control cable to the control T311 1 3 Open the source and load disconnect switches 4 Remove the control AC sensing and power connections from the control using a separate disconn...

Страница 22: ...that provide the energy to operate the mechanism To open the main contacts the trip coil is pulsed with electrical current which cancels the magnetic field A compression spring in the center of the co...

Страница 23: ...ngs have been properly programmed and verified Refer to the programming information for this control Failure to comply can result in control and recloser misoperation equipment damage and personal inj...

Страница 24: ...r SPEAR single phase recloser 1111 Duty cycle factor is Value x 105 Mounting the control Mount the SPEAR single phase recloser control in a convenient accessible location Mounting dimensions are provi...

Страница 25: ...ECEPTACLES LATCHES WITH PADLOCK PROVISIONS 1 13 LIFTING LUG 10 63 MOUNTING CHANNELS 1 12 9 84 PROVISIONS FOR UP TO 5 8 MOUNTING HARDWARE GROUND LUG FOR 4 TO 14 SOLID OR STRANDED WIRE 12 01 VENT OPENIN...

Страница 26: ...routed within 8 inches of their corresponding ground During a surge a potential of approximately 1 5 kV per foot can develop in the conductors Differences between conductor and ground path lengths can...

Страница 27: ...ess WARNING Hazardous voltage Recloser and control must be solidly grounded Follow all locally approved procedures and safety practices when grounding this equipment Improper grounding can result in c...

Страница 28: ...e SPEAR single phase recloser control is connected to incoming line power Note N An 8 A hr lead acid battery will fully charge in 24 hours or less at 25 C The charger includes a temperature compensate...

Страница 29: ...ONTROL POWER INPUT R2 BLK WHT B A CUSTOMER WIRING 120 240 VAC CUSTOMER CONTROL POWER INPUT NEUTRAL HOT TO R1 J 015 015 OPTIONAL FACTORY ACCESSORY WIRING Neutral must be connected to Earth ground exter...

Страница 30: ...G 120 240 VAC CUSTOMER CONTROL POWER INPUT NEUTRAL HOT TO R1 J 015 015 C BRAID 120 240 VAC CUSTOMER CONTROL POWER INPUT R2 OPTIONAL FACTORY ACCESSORY WIRING Neutral must be connected to Earth ground e...

Страница 31: ...inputs terminal block on the back panel as shown in Figure 24 The two Contact I O outputs are Form C relay contacts and are of non latching type Refer to Table 10 for output fusing recommendations Not...

Страница 32: ...state 10 9 8 7 Customer connections to Contact I O module with shielding and surge protection I O functionality shown is factory default for the module Figure 25 10 5 2 1 0 5 0 2 0 1 10 20 50 100 200...

Страница 33: ...mately five seconds If the battery is OK the PASS message will appear If the battery is not OK one of these messages will appear ATTENTION 1 indicates Battery Test Trouble ATTENTION 2 indicates Batter...

Страница 34: ...r supply is backed up by the control batteries in the SPEAR single phase recloser control cabinet and will continue to provide power to connected accessories under loss of AC line power to the reclose...

Страница 35: ...Serial communication card The communication accessory expansion bay concept offers high versatility with respect to communication medium and protocol support Additional accessories are being continuo...

Страница 36: ...recommends terminal connection to copper wires to optimize the electrical connection Aluminum cables may produce aluminum oxide sufficient to compromise the electrical connections Anti oxide coatings...

Страница 37: ...d casting and mechanism are removed from the tank the center of gravity changes Secure an additional strap to the horizontal side arm to prevent the module from tipping 3 Loosen bolts that secure head...

Страница 38: ...Information S280 90 1 Vacuum Interrupter WithstandTest Voltage Ratings Information for further information G109 2 The following tests should be applied to the SPEAR single phase recloser Closed contac...

Страница 39: ...4 Inspect module for damage to the terminals Remove any damaged terminals and replace 5 Inspect module for damage to the module conductor rods 0 63 diameter threaded rods on top and side of module for...

Страница 40: ...ater 7 1 3 2 VTC 240 K P2 2 MS3 NC Actuator Circuit Board P2 3 5 6 8 1 1 MS2 NC SPEAR single phase recloser internal wiring Figure 35 VTC 28 V dc 53 V dc 53 V Common Common 28 V dc Chassis Shield MS1...

Страница 41: ...to the BATTERY menu item and press the ENTER button Code 081 Battery Voltage and Current will be displayed VBat XX XX Volts IBat X XX Amps B Press the down arrow button to scroll to the Test Battery c...

Страница 42: ...control then remove control cable at control end before disconnecting from recloser end T312 3 1 Disconnect the 24 V control battery 2 Disconnect control cable from control 3 Remove control AC sensin...

Страница 43: ...Recloser Control Tester Operating Instructions for proper setup and use of the MET Tester Figure 40 Type MET electronic recloser control tester Note N Setting the S2 switch of the MET Tester to the CA...

Страница 44: ...splayed VBat XX XX Volts IBat X XX Amps Table 17 Control battery bench testing and replacement information Control type Battery Battery catalog part Voltage Type Amp Hour Bench test load condition for...

Страница 45: ...he battery has reached a full charge This process can take up to 24 hours Refer to Table 18 for additional battery charging accessories Table 18 Battery charging accessories Description Catalog number...

Страница 46: ...s and battery bracket Additional information CAUTION This equipment requires routine inspection and maintenance to ensure proper operation If it is not maintained it can fail to operate properly Impro...

Страница 47: ...ited States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN280048EN June 2016 KA20480750 REV00 Eaton is a registered trademark All trademarks are property o...

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