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Specialists in Liquid Level Indication 

 
 

STORAGE and HANDLING 

The Jerguson LED Explosion Proof Illuminator 

meets or exceeds all applicable specifications when 
shipped from the factory. 

All units should be inspected upon receipt to ensure 
that no damage has been incurred during transit.  If 
there has been damage, a claim should be filed with 
the carrier immediately.  Unit should be stored in an 
area protected from the elements and corrosive 
fumes, in a secure manner where they can neither 
fall, nor be struck by other objects.  Care should be 
taken to protect the window and the end connections 
from damage.  Avoid placing any objects directly 
on the light at any time. 

COMPONENTS 

There are three main components that make up the 
LED illuminator: the light strip, the power supply, 
and the cable connecting these two main pieces.  
The cable may have more than one piece depending 
on the required distance between the illuminator and 
the power supply.  Questions regarding acceptable 
applications should be directed to The Clark-
Reliance Corporation. 

INSTALLATION 

CAUTION:  All lights are tagged with the 

service conditions for that particular unit.  These 
specifications are located on the Jerguson tag on 
the power supply housing, and are contained in 
the “Specifications” section of this manual.  Do 
not use or refer to specifications listed on red 
label on the power supply housing.  They are 
specifications for generic use.  Review the ratings 
prior to installation and again prior to start-up, 
to ensure proper operation in the installed 
environment.  Should there be any doubt as to 
the applicability of a unit for the installed 
environment, consult the factory before placing 
the unit into service. 

 

 

Note:  All installation steps should be 

performed by a qualified technician and should 
be executed in accordance with all applicable 
national and local codes. 

The light and power supply should be checked to 

ensure that they contain no foreign matter, and that 
the end connections are clean, undamaged, and in 
line with existing conduit.   

Step by step instructions: 

1)

 

Loosen the set screws on the mounting  
brackets and align the cut out on the 
mounting bracket so that the distance 
between the two mounting brackets line up 
with the desired bolt heads on the liquid level 
gage.(See Figure 1) 

2)

 

Place one side of both mounting brackets 
under one side of the gage cover and then 
using a rolling motion, snap the other two 
halves of the mounting bracket to the other 
side of the gage.(See Figure 1) 

3)

 

Open the cover of the power supply housing.  
Insert the AC Line wires into the housing and 
connect to the “AC IN” terminal block.  A 
ground screw is located inside the enclosure 
if required.  

CAUTION

: The DC output is 

pre-wired.  If this connection is removed 
during installation, reconnect the “AC IN” 
and “DC OUT” to the proper positions.  
Failure to do so will result in permanent 
damage to the power supply. 

 

 

4)

 

IMPORTANT:  The customer must have a 
“sealing fitting” in the conduit supplying 
power to the light’s power supply within 
18” of the power supply.

 

 

 

 

 

 

LUMASTAR™ EPL-100 

INSTALLATION, OPERATING & 

MAINTENANCE 

INSTRUCTIONS

Section: 

J500 

Bulletin: 

J500.32 

Date: 

07-12-06 

Supersedes: 

02-03-05  

NORTHEAST CONTROLS INCORPORATED

TEL: 201-327-7660 | FAX: 201-327-3242

www.nciweb.com

NORTHEAST CONTROLS INCORPORATED

TEL: 201-327-7660 | FAX: 201-327-3242

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