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29

SPEAR™ Single-Phase Recloser System

INSTALLATION AND OPERATION INSTRUCTIONS

   MN280048EN   June 2016

Control accessories

These accessories are available. Contact your Eaton 

representative for additional information.

Cabinet ordering accessories

ANSI 304 stainless steel cabinet construction available as an 

ordering option. Refer to SPEAR 

Catalog CA280001EN

 for 

ordering information.

Incoming power receptacles

The Incoming Power Receptacle allows the user to 

conveniently plug the power cable into the control, 

eliminating the need for hardwiring to the control. Table 11 

includes the available input receptacle and cable for the 

SPEAR single-phase recloser control.

Cable locking sleeves

To prevent detachment of the control cable from the control 

cabinet by unauthorized personnel, a cable-locking sleeve 

(Catalog Number KSPRC-1772-X [replace X with quantity: 

maximum 3]) is available to enclose the cable plug. The 

plug is passed through the sleeve and the sleeve is then 

fastened from inside the control cabinet. There is no access 

to the cable receptacle without opening the locked cabinet 

door and detaching the sleeve.

Table 11 .  Receptacles and wiring; input cables

Description

Catalog number

120 VAC or 240 VAC input receptacle, 2-pin

KSPRC-1775-H

120 VAC or 240 VAC input receptacle, 3-pin

KSPRC-1775-J

No input receptacle, for hard-wiring input

KSPRC-1775-0

AC Input Cable, 120 or 240 VAC, 2-wire for 2-pin input 

for use with KSPRC-1775-H receptacle. 

Replace X with desired length. Select from 0 to 50 feet.

KA11ME1-X

Armored (10 ft.) input cable. Replace X with desired 

length. Select from 10 to 50 feet.

KA124ME-X

AC Input Cable, 120 VAC, 3-wire for 3-pin input for use 

with KSPRC-1775-J receptacle. 

Replace X with desired length. Select from 0 to 50 feet.

KME4-67-3-X

Note:

 To order a mating plug body only (for use with customer supplied 

cable), replace “X” with length of “0”.

Automation accessory packages

The SPEAR single-phase recloser control includes an 

auxiliary power supply that provides a customer connection 

to 13.5 VDC. This source is intended to be used to power 

radios and other communications support equipment for 

connection to SCADA and other remote communications 

systems. The power supply is backed up by the control 

batteries in the SPEAR single-phase recloser control 

cabinet, and will continue to provide power to connected 

accessories under loss of AC line power to the recloser 

control. A maximum of 12 W continuous and 30 W peak 

(intermittent) power can be delivered to accessories 

connected to the auxiliary power supply.

A variety of automation packages are available to be used 

in conjunction with the auxiliary power supply to facilitate 

the mounting and proper connection of antennas to radios 

mounted in the control cabinet. Packages are available to 

support many popular radio technologies and frequency 

bands. See Table 12 for details on each of the available 

automation accessory packages.

otee:

N

A maximum of one automation accessory can be 

ordered. KSPRC-1774-29 is not included in this 

maximum.

Table 12 .  Automation accessory packages

Description

Catalog number

Wireless communication provisions package 13.5 

VDC interface board, radio mounting tray (Radio and 

communications interface cards not included)

KSPRC-1774-29

Cellular communications connection and protection 

package 32” SMA(m)-N(m) coax pigtail, 700MHz – 2GHz 

PolyPhaser and mounting hardware, N(f)-type external 

termination

KSPRC-1774-22*

WiFi/WiMax communications connection and protection 

package 32” SMA(m)-N(m) coax pigtail, 2GHz – 6GHz 

Polyphaser and mounting hardware, N(f)-type external 

termination, TNC(m)-SMA(m) inline coaxial adapter

KSPRC-1774-23*

125MHz to 1GHz N-terminated radio connection and 

protection package 25” N(m)-N(m) coax pigtail,  

125MHz to 1GHz PolyPhaser and mounting hardware, 

N(f)-type external termination

KSPRC-1774-24*

700MHz to 2GHz TNC-terminated radio connection 

and protection package 32” TNC(m)-N(m) coax pigtail, 

700MHz to 2GHz PolyPhaser and mounting hardware, 

N(f)-type external termination

KSPRC-1774-25*

PolyPhaser and mounting hardware: 125MHz – 1GHz

KSPRC-1774-A*

PolyPhaser and mounting hardware: 700MHz – 2GHz

KSPRC-1774-B*

PolyPhaser and mounting hardware: 2GHz – 6GHz

KSPRC-1774-C*

† 

Requires Communication Interface Option: (1) RS-232 Interface 

* Requires that the KSPRC-1774-29 Wireless Communication Provisions 

   Package also be ordered

Note:

 The SPEAR control includes a 3-ft RS-232 cable with 90 degree 

connector when RS-232 Communication Interface option is ordered.

Table 13 .  Miscellaneous accessories

Description

Catalog number

120 VAC Battery Charger for spare batteries

KME5-60-1

Содержание COOPER POWER SERIES

Страница 1: ...SPEAR Single Phase Recloser System Installation and Operation Instructions COOPER POWER SERIES Reclosers MN280048EN Effective June 2016 Supersedes S280 101 1 May 2015...

Страница 2: ...ULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT...

Страница 3: ...2 Battery monitoring 2 ProView NXG software 3 SPEAR single phase recloser system description 3 Recloser description 3 Control description 3 Theory of operation 4 Control front panel 4 Control features...

Страница 4: ...r receptacles 29 Cable locking sleeves 29 Automation accessory packages 29 Communication board accessories 30 Recloser accessories 31 Terminal options 31 Mounting hangers 31 Recloser service informati...

Страница 5: ...high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow a...

Страница 6: ...recommends transporting SPEAR single phase reclosers in the closed position to maximize the operational performance of the unit IMPORTANT If stored outdoors the product must be removed from the cardbo...

Страница 7: ...trol shuts down automatically upon detection of low battery voltage below 21 VDC for 60 seconds Refer to the Control testing section for additional battery monitoring information Control programming s...

Страница 8: ...sive system protection functionality Analysis tools include sequence of events recording and data profiler Metering functions include demand and instantaneous current instantaneous voltage and power f...

Страница 9: ...The following chain of events occurs for an operating sequence of two trips to lockout one trip on TCC1 one trip on TCC2 1 The overcurrent signal is integrated with time on the selected curve for the...

Страница 10: ...ft key is used to go up one Menu level The left key is used to move left when editing parameters The right key is used to go down one Menu level The right key is used to move right when editing parame...

Страница 11: ...s indicated on the right side of the control Figure 5 Figure 5 DATA PORT ENTER EDIT ESC BATTERY TEST SUPER VISORY OFF NON RECLOSE HOT LINE TAG TRIP OFF LOCKOUT CLOSE SPEAR Single Phase Recloser Contro...

Страница 12: ...er is required for the TRIP button to issue a command to the recloser CLOSE membrane pushbutton When pressed the CLOSE pushbutton Figure 7 returns the control to the initial or home sequence position...

Страница 13: ...tion is restricted to the operator panel Operational data and metering information are available while the control is in the SUPERVISORY OFF position NON RECLOSE The control is operating in a non recl...

Страница 14: ...al and number of operations to lockout for each protection profile Cold Load Pickup also includes TCC Multipliers TCC Adders Minimum Response Time and High Current Lockout Also direct values not multi...

Страница 15: ...eration is performed The delay is programmable from 0 to 60 seconds in 1 second increments A programmed delay value can be overridden for immediate closing by pressing the CLOSE button a second time A...

Страница 16: ...V 23 0 kV V 100 100 100 100 100 100 100 100 100 Continuous Current Ratings A 400 630 800 400 630 800 400 630 800 Sym Interrupting Current A 8 000 12 500 12 500 8 000 12 500 12 500 8 000 12 500 12 500...

Страница 17: ...on 15 kV 27 kV 38 kV Terminal to Terminal 40 9 in 1039 mm 40 9 in 1039 mm 40 9 in 1039 mm Lower Terminal to Ground 26 5 in 673 mm 30 5 in 775 mm 37 5 in 953 mm Table 6 Dimensions B C D 15 kV 34 5 in 8...

Страница 18: ...Personal injury Sheds on epoxy encapsulation have sharp edges Wear protective gloves when handling the unit Failure to do so can result in cuts and abrasions T258 1 WARNING Falling equipment Use the...

Страница 19: ...VIEW AS SHIPPED LOAD SOURCE VIEW WITH HEAD ROTATED 90 NOTES 1 CUSTOMER TO PROVIDE ARRESTER AS REQUIRED 2 ARRESTER SHOWN IS A COOPER UltraSIL HOUSED VariSTAR SURGE ARRESTER 15 kV 14 68 373 14 68 373 1...

Страница 20: ...bolt to release clamp tension Failure to remove tension between the clamp and the interrupter stud prior to rotating the terminal will damage the encapsulated interrupter assembly resulting in equipm...

Страница 21: ...r reconnection of the control cable to the control T311 1 3 Open the source and load disconnect switches 4 Remove the control AC sensing and power connections from the control using a separate disconn...

Страница 22: ...that provide the energy to operate the mechanism To open the main contacts the trip coil is pulsed with electrical current which cancels the magnetic field A compression spring in the center of the co...

Страница 23: ...ngs have been properly programmed and verified Refer to the programming information for this control Failure to comply can result in control and recloser misoperation equipment damage and personal inj...

Страница 24: ...r SPEAR single phase recloser 1111 Duty cycle factor is Value x 105 Mounting the control Mount the SPEAR single phase recloser control in a convenient accessible location Mounting dimensions are provi...

Страница 25: ...ECEPTACLES LATCHES WITH PADLOCK PROVISIONS 1 13 LIFTING LUG 10 63 MOUNTING CHANNELS 1 12 9 84 PROVISIONS FOR UP TO 5 8 MOUNTING HARDWARE GROUND LUG FOR 4 TO 14 SOLID OR STRANDED WIRE 12 01 VENT OPENIN...

Страница 26: ...routed within 8 inches of their corresponding ground During a surge a potential of approximately 1 5 kV per foot can develop in the conductors Differences between conductor and ground path lengths can...

Страница 27: ...ess WARNING Hazardous voltage Recloser and control must be solidly grounded Follow all locally approved procedures and safety practices when grounding this equipment Improper grounding can result in c...

Страница 28: ...e SPEAR single phase recloser control is connected to incoming line power Note N An 8 A hr lead acid battery will fully charge in 24 hours or less at 25 C The charger includes a temperature compensate...

Страница 29: ...ONTROL POWER INPUT R2 BLK WHT B A CUSTOMER WIRING 120 240 VAC CUSTOMER CONTROL POWER INPUT NEUTRAL HOT TO R1 J 015 015 OPTIONAL FACTORY ACCESSORY WIRING Neutral must be connected to Earth ground exter...

Страница 30: ...G 120 240 VAC CUSTOMER CONTROL POWER INPUT NEUTRAL HOT TO R1 J 015 015 C BRAID 120 240 VAC CUSTOMER CONTROL POWER INPUT R2 OPTIONAL FACTORY ACCESSORY WIRING Neutral must be connected to Earth ground e...

Страница 31: ...inputs terminal block on the back panel as shown in Figure 24 The two Contact I O outputs are Form C relay contacts and are of non latching type Refer to Table 10 for output fusing recommendations Not...

Страница 32: ...state 10 9 8 7 Customer connections to Contact I O module with shielding and surge protection I O functionality shown is factory default for the module Figure 25 10 5 2 1 0 5 0 2 0 1 10 20 50 100 200...

Страница 33: ...mately five seconds If the battery is OK the PASS message will appear If the battery is not OK one of these messages will appear ATTENTION 1 indicates Battery Test Trouble ATTENTION 2 indicates Batter...

Страница 34: ...r supply is backed up by the control batteries in the SPEAR single phase recloser control cabinet and will continue to provide power to connected accessories under loss of AC line power to the reclose...

Страница 35: ...Serial communication card The communication accessory expansion bay concept offers high versatility with respect to communication medium and protocol support Additional accessories are being continuo...

Страница 36: ...recommends terminal connection to copper wires to optimize the electrical connection Aluminum cables may produce aluminum oxide sufficient to compromise the electrical connections Anti oxide coatings...

Страница 37: ...d casting and mechanism are removed from the tank the center of gravity changes Secure an additional strap to the horizontal side arm to prevent the module from tipping 3 Loosen bolts that secure head...

Страница 38: ...Information S280 90 1 Vacuum Interrupter WithstandTest Voltage Ratings Information for further information G109 2 The following tests should be applied to the SPEAR single phase recloser Closed contac...

Страница 39: ...4 Inspect module for damage to the terminals Remove any damaged terminals and replace 5 Inspect module for damage to the module conductor rods 0 63 diameter threaded rods on top and side of module for...

Страница 40: ...ater 7 1 3 2 VTC 240 K P2 2 MS3 NC Actuator Circuit Board P2 3 5 6 8 1 1 MS2 NC SPEAR single phase recloser internal wiring Figure 35 VTC 28 V dc 53 V dc 53 V Common Common 28 V dc Chassis Shield MS1...

Страница 41: ...to the BATTERY menu item and press the ENTER button Code 081 Battery Voltage and Current will be displayed VBat XX XX Volts IBat X XX Amps B Press the down arrow button to scroll to the Test Battery c...

Страница 42: ...control then remove control cable at control end before disconnecting from recloser end T312 3 1 Disconnect the 24 V control battery 2 Disconnect control cable from control 3 Remove control AC sensin...

Страница 43: ...Recloser Control Tester Operating Instructions for proper setup and use of the MET Tester Figure 40 Type MET electronic recloser control tester Note N Setting the S2 switch of the MET Tester to the CA...

Страница 44: ...splayed VBat XX XX Volts IBat X XX Amps Table 17 Control battery bench testing and replacement information Control type Battery Battery catalog part Voltage Type Amp Hour Bench test load condition for...

Страница 45: ...he battery has reached a full charge This process can take up to 24 hours Refer to Table 18 for additional battery charging accessories Table 18 Battery charging accessories Description Catalog number...

Страница 46: ...s and battery bracket Additional information CAUTION This equipment requires routine inspection and maintenance to ensure proper operation If it is not maintained it can fail to operate properly Impro...

Страница 47: ...ited States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN280048EN June 2016 KA20480750 REV00 Eaton is a registered trademark All trademarks are property o...

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