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9

Instruction Booklet 

IB48088

Effective July 2021

Instructions for Eaton’s 7.2 kV Ampgard AR 

(arc resistant motor control center) 

(Compliant to IEEE C37.20.7-2017) 

EATON

 www.eaton.com

Section 2: Receiving, handling, and storing

2.1 Receiving

The equipment is shipped assembled in shipping sections/splits 

without ducts and plenums installed.  Depending on the length of 

the lineup, it may be necessary to ship the equipment in several 

shipping sections/splits to facilitate handling.  Each shipping section/

split is shipped bolted to a wooden skid and covered with protective 

material.
Only accept items from shipping carrier if all the items described on 

the packing list have been received.
If the equipment has been damaged, file a claim as soon as possible 

with the carrier and notify the nearest Eaton representative.

2.2 Handling

An Ampgard AR is equipped with insulated components for medium 

voltage and must be protected against damage during handling.  

The controller should always remain upright.  Exercise extreme care 

during any movement and placement operations to prevent dropping 

or unintentional rolling or tipping.  The preferred method of lifting and 

maneuvering the shipping sections/splits into their final position is 

with an overhead crane.  Lifting plates are bolted to the top of each 

shipping section.  Attach a four-leg sling with hooks to all four lifting 

plates to lift or move the sections.  Do not allow the angle between 

the lifting cables and vertical to exceed 45 degrees.
Each controller is properly adjusted at the factory before shipment.  

However, vibration and mechanical stresses imposed by transit and 

installation can adversely affect mechanical interlocks.  Therefore, a 

final inspection is essential before energizing.

Figure 11. Location of lifting plates.

After the section has been moved into installation position, remove 

the hooks and lifting plates.  Discard the lifting plates and hardware.
 

Refer to 

Table 4

 for the approximate weights of the various 

AMPGARD equipment configurations.  The weight may differ 

depending on the option(s) picked.

Table 4.  Typical section weights.

Equipment 

type

Width

Main bus 

rating

Structure 

weight 

(Plenum 

weight not 

included)

Plenum weight

in. (mm)

amperes lbs (kg)

lbs (kg)

400 A starter 

(2-high)

36 (914)

1000

1829 (830)

159 (72)  

(Mid. line-up)  

 

219 (99)  

(End line-up)

1200

1847 (838)

2000

1881 (853)

3000

1946 (883)

800 A starter 

(1-high)

36 (914)

1000

1943 (881)

1200

1974 (895)

2000

2008 (911)

3000

2073 (940)

Incoming line

18 (457)

1000

660 (299)

79 (36)  

(Mid. line-up) 

 

139 (63)  

(End line-up)

1200

668 (303)

2000

692 (314)

3000

744 (337)

24 (610)

1000

782 (355)

105 (48)  

(Mid. line-up)   

 

165 (75) 

(End line-up)

1200

790 (358)

2000

814 (369)

3000

862 (391)

36 (914)

1000

1087 (493)

159 (72)  

(Mid. line-up)   

 

219 (99)  

(End line-up)

1200

1095 (497)

2000

1119 (508)

3000

1167 (529)

Exhaust duct per 

1 in. (25 mm) of 

length

1 (25)

-

-

2 (1)

Dual exhaust 

manifold

18W x 31H x 72D 

[457W x 787H x 

1828D]

-

-

182 (83)

4 in. transition 

section

4 (102)

-

162 (84)

25 (11)

2.3 Storing equipment

Ampgard equipment contains insulating materials, electrical 

contacts, and operating mechanisms which must be protected 

against dirt, moisture, dust, foreign materials, corrosive atmo-

spheres, and extreme temperature changes.  If it is necessary to 

store the equipment before installation, place the equipment indoor 

on a true and level surface in order to reduce strain and distortion in 

the equipment.  Cover and keep it in a clean and dry location with 

ample air circulation and heat to prevent condensation.

NOTICE

STORING THE EQUIPMENT OUTDOORS IN NOT RECOMMENDED.

Four lifting plates 

(w/Ø 1.50 inch hole))

Содержание Ampgard AR

Страница 1: ...istant MVCC and Eaton VacClad switchgear 13 Section 5 Duct and plenum installation 17 5 1 Receiving 17 5 2 Handling 17 5 3 Access to equipment 17 5 4 Exhaust duct 17 5 5 Medium voltage cableways 20 5...

Страница 2: ...starters and reduced voltage starters such as reactor auto transformer and solid state starters Equipment qualified as arc resistant in accordance to IEEE C37 20 7 2017 is intended to provide an addi...

Страница 3: ...continuous current Rated short circuit current withstand 2 second Dielectric withstand Impulse kV rms Amperes Amperes kV rms kV peak Amperes kA rms sym 7 2 1 400 400 18 2 60 1000 1200 2000 3000 50 2 4...

Страница 4: ...the upper fuse mounting behind the service barrier The bottom end of the power fuses are connected to the lower fuse mounting that contain the line side bolted or stab in connections for the main cont...

Страница 5: ...uses and pull the blown fuse indicator down to rest on top of the fuse Ferrell You will hear a click 12 Reposition the service barrier and reinstall the six bolts Tighten until the lock washers are fl...

Страница 6: ...for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 7 Low voltage control compartment Figure 8 Sealing gaskets Isolation switch...

Страница 7: ...an incoming line section may include vertical bus drops to connect the incoming line cables Options for both the top and bottom entry motor cables are available Also included in the main bus enclosur...

Страница 8: ...ment particular to its arc resistant enclosure This document must be used in conjunction with the following instructions specific to the type of starter being installed IB48041 AMPGARD 400 A Motor Sta...

Страница 9: ...t mechanical interlocks Therefore a final inspection is essential before energizing Figure 11 Location of lifting plates After the section has been moved into installation position remove the hooks an...

Страница 10: ...h arc resistant MV MCC vertical section mounting hole location must be considered Consult a licensed structural or civil engineer prior to selecting a mounting system if a system other than that recom...

Страница 11: ...e following ways shown below Figure 13 Exhaust duct exiting the plenum Figure 14 Exhaust duct manifold side s ONLY Figure 15 Closed coupled with Eaton VacClad switchgear Back to back B2B Figure 16 Clo...

Страница 12: ...e July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 14 50 kA arc resistant line up Shown with dual exha...

Страница 13: ...ion must be attached to the switchgear before the plenums are installed Follow the instructions below for coupling the Ampgard AR lineup to the VacClad switchgear 1 Position the Ampgard AR lineup next...

Страница 14: ...E C37 20 7 2017 EATON www eaton com 5 Make all bus splice connections Torque per Table 6 6 Cover all bus connections with the supplied bus boots 7 Replace the covers that were removed in order to acce...

Страница 15: ...July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 17 50 kA arc resistant line up Shown with close coup...

Страница 16: ...2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 18 50 kA arc resistant line up Shown with close coupled w...

Страница 17: ...ach shipping group Using a four leg bridle sling chain place one hook through each of the four eyes to lift and move the group No leg of the sling shall be at an angle greater than 45 degrees from the...

Страница 18: ...y be used however the support hardware may not be drilled or screwed into the duct Arc duct hanger assembly 69C4455G01 is available from Eaton as shown in the Figure 21 The duct must have a downward s...

Страница 19: ...uction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 21 Exhaust duct comp...

Страница 20: ...slots Secure it in place with hardware kit 25A4361G12 see Figure 22 The low voltage cableway is built into the plenum It will need two screws and two flat washers from hardware kit 25A4361G12 to compl...

Страница 21: ...the bolts until all the hardware and plenum assemblies are in place Follow the steps below to install the plenum and its accessories 1 Remove the hardware from the front and rear flange of the main bu...

Страница 22: ...C37 20 7 2017 EATON www eaton com Figure 24 Installing the plenums 4 Install the reinforcement angle parts as shown in Figure 25 and Figure 26 5 Use hardware kit 25A4361G10 for the plenum section fro...

Страница 23: ...ctive July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 25 Installing the reinforcement angles Figure 2...

Страница 24: ...op of the gear and then lift the duct collar inside the plenum and install it immediately before installing additional plenum assembly sections e Use 1 4 in 20 bolts lock washers flat washers and nuts...

Страница 25: ...to the top of the plenum 15 Align all the holes of the cableway cutout in the plenum roof with the holes on top flanges of the cableway 16 Only use the middle holes on each side to anchor the cablewa...

Страница 26: ...ter Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 29 Holes used to attach the MV plenum conduit to the plenum roof 19 Install the arc gas deflector parts as shown in Figure 30 Use hardwar...

Страница 27: ...rd AR vents the hot arc gases produced away from designated areas and the personnel that could be present Personnel cannot be permitted in the arc gas vent area during normal operation The following f...

Страница 28: ...ant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 32 Additional minimum requirements for the arc gas vent area Table 7 Duct end assembly requirements Dimension Duct e...

Страница 29: ...install a 1 4 in 20 nut with locking hardware on the backside of the screw and torque per Table 6 Periodically inspect the air filter on the duct if present and replace if soiled or clogged Section 8...

Страница 30: ...30 Instruction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Notes...

Страница 31: ...31 Instruction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Notes...

Страница 32: ...ther contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTAB...

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