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With the solid steel shield removed, proceed with the
following steps for bottom feed load termination.

Step 1: Disconnect the power panel from the rest of the

transfer switch by unplugging the connector
plugs (P1, P2, and P3) (Figures 1-2).

Step 2: Remove the bolt that bonds the neutral strap to

the rear of the enclosure, if it is in place.

Step 3: Remove the four bolts that secure the power

panel in the enclosure. Depending upon the
size of the panel, it may be advisable to have
assistance with the removal. Once the power
panel is free, carefully move it to a solid work
surface (Figure 3-1).

At this point, take the time to refer to Figure 4-1 and
become familiar with the inside rear of the enclo-
sure and the power panel mounting provisions
available for both top and bottom entry. It will facili-
tate reinstallation of the power panel.

Step 4: Remove the operating mechanism from the

front of the power panel by removing the six
bolts holding the mechanism in position. The
molded case switches or optional circuit break-
ers do not have to be removed (Figure 3-3).

The rear-mounted load lugs, dip-insulated bus bars,
standoff insulators, glass polyester phase barriers,
and metal mounting bracket are designed to be
removed as one load lug assembly (Figure 4-3).

Step 5: The load lug assembly, just mentioned, is

removed by first removing the six or eight bolts
securing the pieces of insulated bus to the
back of the power panel. The number of
mounting bolts depends upon whether 2- or 3-
pole devices are installed. Mounting bolts are
accessed through holes in the load end of the
molded case switches or optional circuit break-
ers.

Step 6: Next, remove the four bolts holding the mount-

ing bracket to the upper rear portion of the
power panel. The load lug assembly can now
be removed as one unit. Note that there are

I.B. ATS-AG03

Page 13

Effective 7/00

With the enclosed transfer switch equipment unpacked
and ready for mounting, proceed with these steps:

Step 1: The transfer switch enclosure door is hinge

mounted with removable hinge pins. To simpli-
fy the mounting procedure and avoid damaging
the door-mounted logic panel, carefully remove
the door and put it in a safe place until mount-
ing is complete.

Step 2: Install required mounting bolt anchors and the

two upper mounting bolts in the mounting
surface.

Step 3: Gently lift the enclosure and guide the elongat-

ed holes in the upper mounting flange over the
upper mounting bolts, but do not completely
tighten the bolts.

Step 4: While still supporting the enclosure, install the

two lower mounting bolts in the lower mounting
flange, but do not completely tighten. Use
shims, if required, to prevent deformation of the
enclosure when the mounting surface is distort-
ed.

Step 5: Tighten all four mounting bolts after any

required shimming is completed.

Step 6: Double check to ensure that all packing and

shipping material has been removed.

4.4 LOAD LUG LOCATION

This section applies only to the 300A-600A switches.
The load lugs for the 30-200A switch are fixed.

Transfer switch equipment is supplied as standard from
the factory with load terminal lugs at the top.  If the load
lugs are to be repositioned to the bottom, do it at this
time before wiring the unit or making power cable con-
nections.

IF THE LOAD LUG LOCATION IS BEING CHANGED
ON ALREADY INSTALLED TRANSFER SWITCH
EQUIPMENT, MAKE SURE THAT THE NORMAL,
EMERGENCY AND OTHER POWER SOURCES CON-
NECTED TO THE EQUIPMENT ARE DE-ENERGIZED.
HAZARDOUS VOLTAGES ARE PRESENT INSIDE
TRANSFER SWITCH EQUIPMENT AND CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH.

!

WARNING

NOTICE

NOTICE

Содержание AGswitch

Страница 1: ...I B ATS AG03 Effective July 2000 Supersedes I B ATS AG02 dated October 1998 Cutler Hammer Instructions for Cutler Hammer AGswitch Automatic Transfer Switch 30 600 Amperes...

Страница 2: ......

Страница 3: ...THAT CAN CAUSE DEATH OR SEVERE PERSONAL INJURY FOLLOW PROPER INSTALLATION OPERATION AND MAINTENANCE PROCEDURES TO AVOID THESE VOLTAGES WARNING TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION BO...

Страница 4: ...cts 5 3 2 3 Transfer Mechanism 300 600A 5 3 2 4 Transfer Mechanism 30 200A 5 3 3 Microprocessor Based Logic Panel 6 3 4 Options 6 3 5 Enclosure 8 3 6 Standards 8 SECTION 4 INSTALLATION AND WIRING 4 1...

Страница 5: ...fer Switch Continues to Cycle and Transfer Switch will not Stop in Position 22 6 2 3 Transfer Switch will not Automatically Transfer to Normal 22 6 2 4 Transfer Switch will not Automatically Transfer...

Страница 6: ...Approximate Weights 11 4 2 Automatic Transfer Switch Power Panel 150A Model 12 4 3 Mounted Load Lug Assembly 300 600A Models 14 5 1 Transfer Switch Manual Operating Handle in Use 300 600A Models 17 5...

Страница 7: ...NS All safety codes safety standards and or regulations must be strictly observed in the installation operation and maintenance of this device THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PROCEDU...

Страница 8: ...Cutler Hammer transfer switch is a rugged com pact design that used molded case switches to transfer essential loads from one power source to another Figures 1 2 300 600A and 4 2 30 200A Molded case...

Страница 9: ...transfer switch equip ment is enclosed in a NEMA 3R enclosure and is listed for UL CSA applications 12 13 14 15 Positions 1 2 Position 3 Position 4 Positions 5 6 Basic Switching Device Control Switchi...

Страница 10: ...rdboard lid covers the entire opening The shipment is secured and further pro tected with shrink wrap Do not discard the packing material until the equipment is ready for installation Once the top pac...

Страница 11: ...ds open or enclosed In addition they have high dielectric strength heavy duty switching and withstand capabilities and high inter ruption capacity This transfer switch incorporates Cutler Hammer type...

Страница 12: ...ons under normal operating conditions are as follows Tolerance for voltage sensing function 2 of setting Tolerance for frequency sensing function 0 2 Hz of setting Accuracy of time delay range 2 of se...

Страница 13: ...1800 seconds This option is can be programmed using the membrane switch See section 7 3 for fur ther details on settings 5 Frequency Voltage Sensing for Emergency Source Standard This option enables...

Страница 14: ...door hinges regardless of enclosure size this ensures proper support of the door and door mounted devices Figures 3 5 and 4 1 The hinges have removable hinge pins to facilitate door removal Certain p...

Страница 15: ...ing contacts Standard UL1008 for automatic transfer switches lists devices under the reexamination program which only requires a continual physical reex amination of the components used in the product...

Страница 16: ...y discuss them with your Cutler Hammer representative I B ATS AG03 Page 10 Effective 7 00 Check to make certain that there are no pipes wires or other mounting hazards in the immediate mounting area t...

Страница 17: ...I B ATS AG03 Page 11 Effective 7 00 Figure 4 1 DImensions of Enclosed Automatic Transfer Switch and Approximate Weights FD 30 200A...

Страница 18: ...2 Effective 7 00 Figure 4 2 Automatic Transfer Switch Power Panel 100A Model Emergency Power Source Connection Pivot Bolt Normal Power Source Connection Load Connections Transfer Mechanism Engine Star...

Страница 19: ...ket to the upper rear portion of the power panel The load lug assembly can now be removed as one unit Note that there are I B ATS AG03 Page 13 Effective 7 00 With the enclosed transfer switch equipmen...

Страница 20: ...lts located in the rear of the enclosure This will line up the four correct mounting holes in the power panel with the pre tapped inserts in the rear of the enclosure Step 10 With the power panel held...

Страница 21: ...Standard transfer switch equipment as supplied from the factory will accommodate the wire sizes shown in Table 4 2 Carefully strip insulation from the power cables to avoid nicking or ringing of the c...

Страница 22: ...utral is covered in Article 250 of NFPA 70 Generally this will involve the following if the Transfer Switch is applied as Service Equipment 1 The Neutral MUST be grounded to a system ground which may...

Страница 23: ...MANUAL OPERATION 300 600A The manual operating handle can be used to create the rotational motion required to open and close the main contacts through a rigid mechanical interlocking system Figure 5...

Страница 24: ...dard features and select ed options Operation of an automatic transfer switch during normal source failure and normal source restora tion will be described here with only standard options included on...

Страница 25: ...normal relay to pickup The normal relay closes certain contacts while open ing others This starts the return to the normal power source and normal transfer switch operation During this sequence the e...

Страница 26: ...Insure that all safety precautions are taken and that all WARNINGS and CAUTIONS are observed I B ATS AG03 Page 20 Effective 7 00 6 1 2 NO VOLTAGE STEPS With no voltage available on either power sourc...

Страница 27: ...ansfer if an automatic transfer is initiat ed during the manual transfer 6 2 PROBLEM SOLVING HAZARDOUS VOLTAGES IN AND AROUND TRANS FER SWITCH EQUIPMENT DURING THE PROBLEM SOLVING PROCESS CAN CAUSE PE...

Страница 28: ...ed next to the motor mechanism Step 2 Using the manual handle ratchet the Transfer Switch into the Normal position With an ohmmeter veri fy continuity between pins P1 7 and P1 8 Yes See step 3 No Chec...

Страница 29: ...tinuity between TB1 21 and the neutral assem bly and repair if required No Troubleshoot wire harness from J3 on the controller to the line side of the EMER GENCY switching device Step 4 Verify good ba...

Страница 30: ...grammed using the controller The normal frequency settings are 50 or 60 Hz Available dropout settings for the under frequency function are at 60 Hz nominal 90 97 of the nominal system frequency at 50...

Страница 31: ...360 450 80 96 166 176 192 304 320 332 384 480 Std UV Dropout 85 102 177 187 204 323 340 353 408 510 90 108 187 198 216 342 360 374 432 540 Std UV Pickup 95 114 198 209 228 361 380 394 456 570 100 120...

Страница 32: ...uled basis Since equipment maintenance will consist mainly of keeping the equipment clean the frequency of main tenance will depend to a large extent on the cleanliness of the surrounding If a signifi...

Страница 33: ...c Inspect molded case switching devices for dust Remove dust dirt soot grease moisture and corrosion dirt soot grease moisture or corrosion contamination from the surface of the switching device using...

Страница 34: ...I B ATS AG03 Page 28 Effective 7 00...

Страница 35: ......

Страница 36: ...tract between the purchaser and Cutler Hammer NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEAL...

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