Eaton 70160 Скачать руководство пользователя страница 11

11

Model 70160

Reassembly

1

Before reassembling the pump, replace all worn and

damaged parts, assemblies, seals and o-rings. Lubricate the
seals and o-rings with petroleum jelly to help retain them
during reassembly and to provide lubrication to the input and
control shaft seals. Lubricate all finished part surfaces freely
with clean hydraulic fluid to help provide start up lubrication
between all rotating parts.

2

To reassemble the swashplate

assembly into the pump housing,
tilt the swashplate slightly and
install the control side of the
swashplate through the previously
noted or marked side of the
housing assembly (see Figure 36).

3

With the swashplate installed,

lubricate the tapered bearing on the
non-control arm side of the
swashplate (see Figure 37).

4

Lubricate and install the o-ring

seal into counter-bore of housing
(see Figure 37).

5

Install the trunnion cover over

bearing and onto pump housing.
Install the three cap screws and
torque to 39,3 Nm [29 ft. lbs.] (see
Figure 38).

6

Lubricate and install the

control arm shaft seal into the
control arm cover plate. Install with the lip of the seal facing
upward or to the inside of the pump (see Figure 39).

7

If the housing, trunnion covers or swashplate assembly

have not been replaced, the existing crush ring may be re-
used. If you have replaced anyone of the above a shim kit must
replace the crush ring. See Parts Information manual for
number.

8

Place the bearing cup into trunnion cover over the crush

ring or shims (see Figure 40).

9

Lubricate and install the o-ring

seal into counter-bore of housing
(see Figure 41).

10 Install the trunnion cover over
the control shaft and into the pump
housing. Install the three retaining
cap screws and torque to 39,3 Nm
[29 ft. lbs.] (see Figure 42).

11 Using your fingers, tilt the
swashplate back and forth to check
the trunnion bearing preload.
Proper preload is achieved when
the swashplate has a very slight
tilting resistance. The swashplate
must not have any or very little side
clearance.

12 Reassemble the input shaft
assembly by installing the thrust
washer, thrust bearing, second
thrust washer, retaining ring,
washer and shaft seal (see Figure
43).

Note:  The lip of the shaft seal must
point toward the center of the input
shaft.

13 Install the input shaft
assembly into the housing
assembly. Push the shaft seal in
just far enough so you can start the
shaft seal retaining ring.

14 Use a pair of snap ring pliers
to install retaining snap ring into
the housing assembly (see Figure
44).

15 Use a seal driver or similar
tool to press or drive the snap ring
and seal into the housing assembly
(see Figure 45).

CAUTION! Press or drive inward
until the snap ring snaps into the
snap ring groove located in the
pump housing assembly.

16 The thrust plate is reversible.
Either side will fit into the

Figure 38

Figure 42

Figure 43

Figure 44

Figure 45

Repair Information

 - Reassembly

Figure 36

Figure 37

Figure 39

Figure 40

Figure 41

Figure 46

Содержание 70160

Страница 1: ......

Страница 2: ...extremely important Clean the port areas thoroughly before disconnecting the hydraulic lines Plug the pump ports and cover the open hydraulic lines immediately after they re disconnected Drain the oil...

Страница 3: ...0 Single Piston Pump 78162 Single Piston Pump with Gear Pump 78161 Tandem Piston Pumps 78163 Tandem Piston Pumps with Gear Pump B Sequential Numbering C Engineering Design Code A A B B Tools Required...

Страница 4: ...Press Fit 6 5 4 1 Shaft assembly for rear pump of tandem Shaft assembly for single pump or front pump of tandem 1 7 7 8 8 8 8 9 10 10 9 10 10 11 11 29 48 12 24 41 16 Press Fit 23 17 17 14 3 50 50 1 51...

Страница 5: ...8 27 27 28 28 37 37 K4 4 2 1 2 2 26 26 21 20 18 19 19 1 19 19 1 18 2 27A 27B 28A 55 1 49 55 2 55 3 55 4 49 1 55 55 5 37 35 36 55 1 55 55 2 55 3 55 4 55 5 49 49 1 34 34 1 32 K2 1 K2 2 K2 3 32 K3 1 31 K...

Страница 6: ...2 Cap Screws 5 16 18 50 8 mm 2 in Long 27A 2 Cap Screws 5 16 18 82 6 mm 3 25 in Long 27B 2 Cap Screws 5 16 18 88 9 mm 3 5 in Long 28 2 Cap Screws 5 16 18 63 5 mm 2 5 in Long 28A 2 Cap Screws 5 16 18...

Страница 7: ...Kits K1 1 Tandem Piston Pump Mounting Kit K1 1 1 35T Coupler 36 8 mm 1 45 in long K1 2 1 O ring 1 59 mm Dia x 101 6 mm ID 0625 in Dia x 4 in ID K1 3 2 Cap Screws K1 4 2 Washer K2 1 Gear Pump Mounting...

Страница 8: ...0 PSI standard spring and poppet are shown on the bottom and the optional high pressure 13 7 to 20 7 bar 200 to 300 PSI spring and poppet is shown on the top The same charge pressure relief valve spri...

Страница 9: ...over assembly that was previously removed 22 Valveplate directional rotation CW or CCW is identified by the location of the metering slots located on the face of the valve plates Pump input rotation s...

Страница 10: ...osite cover plate The bearing cup in this cover plate is press fit and not removable Repeat steps 30 through 31 33 To remove swashplate first use a small press and press the drive shaft needle bearing...

Страница 11: ...See Parts Information manual for number 8 Place the bearing cup into trunnion cover over the crush ring or shims see Figure 40 9 Lubricate and install the o ring seal into counter bore of housing see...

Страница 12: ...24 Carefully install the endcover assembly by aligning it with the dowel pins located in the pump housing Use caution not to dislodge the valve plate see Figure 54 25 Align the spline of the gerotor...

Страница 13: ...th the problem statements and follow the action steps shown in the box diagrams This will provide help in correcting minor problems eliminating unnecessary machine down time Following the fault logic...

Страница 14: ...Below Level Repair or Replace Check System Pressure Reduce System Load High OK 9 Inspect Charge Relief Valve OK 11 Inspect Charge Pump 13 Inspect Motor 12 Inspect Inlet Screen or Filter Replace Clogge...

Страница 15: ...Servo Control If used OK OK OK 2 7 Defective Repair or Replace Inspect Motor 12 Replace Clogged Check Charge Pressure 10 Low OK Inspect Pump Bypass Valve If used Replace Pump Motor Defective Repair or...

Страница 16: ...spect Motor 12 Inspect Inlet Screen or Filter Replace Clogged OK 8 Check Charge Pressure 10 Low OK OK Replace Pump Motor Inspect Servo Control If used OK 2 Inspect Pump Bypass Valve If used OK Defecti...

Страница 17: ...r outlet c open inlet to charge pump 9 Check System Pressure a See figure 60 for location of pressure gauge installation b consult owner operators manual for maximum system relief valve settings 10 Ch...

Страница 18: ...engine over for 15 seconds 5 Replace the coil wire or return the fuel flow to the injectors Place the transmission unit in the neutral position start the engine and run it at a low idle The charge pum...

Страница 19: ...19 Model 70160...

Страница 20: ......

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