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10

Inlet

Direction of

rotation

Rotor

Sharp edges
lead direction
of rotation

Vane

Ring

Figure 7.  Positioning Vanes in Rotor

8. Install “O” ring (15) over the cartridge kit (11) and into

the body “O” ring groove.

9. Line up the two cartridge pins (18) with the holes in

cover (4). Assemble cover (4) over cartridge kit and up
against body face. Position cover (4) according to markings
made during step C-2 of the disassembly procedure. Secure
the cover with four screws (3). Torque screws (3) to
specifications noted in Table 4.

Screw (3) Torque Specifications (Figure 8)

Model

N.m

lb. ft.

25V

88–101.6

65–75

35V

190–217

140–160

45V

345–372.8

255–275

Screw (10) (Figure 8)

25VT

88–101.6

65–75

35VT

190–216.9

140–160

45VT

345–359

255–275

Table 4.  Torque Specifications for Screw (3)/(10)

a.  Line up the two cartridge kit pins (18) with the

holes in inlet cover

b.  Install spline coupling (8) on end of shaft (26).

NOTE

If a new shaft and coupling kit is required,
install retaining ring (9) into coupling (8) prior
to coupling installation.

c.  Install “O” rings (7) on both sides of adapter

flange (6).

d.  Connect adapter flange (6) to inlet cover (4) with

four screws (5). (NOTE: Lockwashers are used with screw
(5) for ‘C’ adapter flanges only.) Torque screws (5) to
specifications noted in Table 5.

Screw (5) Torque Specifications

Model

Adapter Flange

N.m

lb. ft.

25VT

35VT

“A” or “B”

54–68

40–50

45VT

35VT

“C”

31 40

23 30

45VT

“C”

31–40

23–30

Table 5.  Screw (5) Torque Specifications

11. Install key (2) on shaft (26).

12. Place pump into mounting bracket (1) and secure it

with the two mounting bracket screws.

Section VII – Start-Up and Test

A. Start-Up 22.

Install the unit into the system. Make sure the drive shaft is
aligned properly. Be sure all connections are tight and the
hydraulic fluid source is open to pump inlet before start-up.

The pump should prime almost immediately with a minimum
drive speed of 600 RPM. Intermittently operate (jog) the
pump until it primes. It may be necessary to loosen the outlet
fitting temporarily to purge trapped air. Failure of the pump to

prime in a short period of time indicates incorrect assembly
or restricted flow from the reservoir.

B. Test

Use your hydraulic system to test the unit. Refer to the
installation drawings listed in Table 1 for recommended
speeds and pressures. If more precise testing is desired,
consult your Vickers sales engineering office.

Содержание 20 Design 282 Series

Страница 1: ...I 3157 S Reprinted 6 1 96 Quiet Intra Vane Single Pumps 25V T 35V T 45V T Series 20 Design 282 283 Series Service Data Vickers Vane Pumps ...

Страница 2: ...ft Rotation 5 D Piping and Tubing 5 E Hydraulic Fluid Recommendations 5 F Sound Levels 6 G Overload Protection 6 H Start Up 6 V Service Maintenance A Circuit Inspection 6 B Adding Fluid to the System 6 C Adjustments 6 D Lubrication 6 E Replacement Parts 6 F Product Life 7 G Troubleshooting 7 VI Overhaul A Service Tools 8 B Unit Removal 8 C Disassembly 8 D Cleaning 9 E Inspection Repair and Replace...

Страница 3: ...talog Installation 25V I 3158 S 25VT I 3154 S 35V I 3177 S 560 35VT I 3149 S 560 45V I 3159 S 45VT I 3151 S Table 1 Related Publications Model Code 2 2 4 5 6 7 8 9 10 11 1 Viton seals 1 3 12 3 Pump series Quiet intra vane type pump 4 Omit if not required Thru shaft connection mtg SAE 2 bolt adapter flange 5 SAE rated delivery USgpm 1200 RPM at 100 PSI A A flange B B flange C C flange 6 Port connec...

Страница 4: ... rotor turns Centrifugal force and pressure under the vanes hold them out against the cam ring Pumping chambers are formed between the vanes and the cam ring and are enclosed by the two support plates The 282 283 series pumps are of a balanced intra vane design see Figure 2 Outlet pressure is constantly applied to the small intra vane area of the vane As the pump vane rotates through the high and ...

Страница 5: ...s in tubing should be kept to a minimum to prevent excessive turbulence and friction of oil flow Tubing must not be bent too sharply The recommended minimum radius for bends is three times the inside diameter of the tube E Hydraulic Fluid Recommendations 9 General Data Fluid in a hydraulic system performs the dual function of lubrication and transmission of power It constitutes a vital factor in a...

Страница 6: ...ystem resulting in noisy and or erratic operation 2 Clean fluid is the best insurance for long service life Therefore the reservoir should be checked periodically for dirt or other contaminants If the fluid becomes contaminated the system should be drained and the reservoir cleaned before new fluid is added 3 Filter elements also should be checked and replaced periodically A clogged filter element...

Страница 7: ...and operate system until purged Bleed hydraulic lines at highest point down stream of pump while system is under pressure Vacuum condition Check inlet suction line and fittings for air leaks Oil too thick Be certain correct type of oil is used in system Warm up pump in cold weather until noise disappears Damaged or missing pump seals at mating surfaces Locate and replace damaged or missing seals C...

Страница 8: ...f hydraulic oil source to pump inlet if an overhead reservoir is used 2 Remove the unit from the system 3 Cap all system and unit openings to prevent entry of dirt or moisture C Disassembly The index numbers on Figure 8 are in order of the disassembly sequence 1 Thoroughly clean pump exterior 2 Use a prick punch and mark the position of cover 4 with respect to the body 29 Mark position of the flan...

Страница 9: ...eck bearing 25 for wear looseness and pitted or cracked races 3 Inspect the seal and bushing mating surfaces on shaft 26 for scoring and wear Replace the shaft if marks cannot be removed by light polishing F Assembly Refer to parts and service drawing listed in Table 1 for replacement parts Always replace old seals with new seals when overhauling a unit If a cartridge kit needs replacing new seals...

Страница 10: ...ct adapter flange 6 to inlet cover 4 with four screws 5 NOTE Lockwashers are used with screw 5 for C adapter flanges only Torque screws 5 to specifications noted in Table 5 Screw 5 Torque Specifications Model Adapter Flange N m lb ft 25VT 35VT A or B 54 68 40 50 45VT 35VT C 31 40 23 30 45VT C 31 40 23 30 Table 5 Screw 5 Torque Specifications 11 Install key 2 on shaft 26 12 Place pump into mounting...

Страница 11: ...ket Kit Key Screw Cover Screw Adapter Flange O Ring Spline Coupling Retaining Ring Screw Cartridge Kit items 12 22 Back up Ring O Ring Sealing Ring O Ring 1 1 4 1 4 1 A R 1 1 4 1 1 1 1 1 Item Nomenclature Qty 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Screw Inlet Support Plate Pin Ring Rotor Vanes Intra Vanes Outlet Support Plate Spirolox Ring Retaining Ring Bearing Shaft Washer Shaft Seal Body 2 1...

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