Eaton Compressor POLAR AIR P01IXXXP07V080VXXXX Скачать руководство пользователя страница 39

APP4V1043T-EC10T

Item Part No.

Part Description

UNIT QTY

1

GASKET040

COPPER GASKET

PCS

10

2

VALVE040

VALVE,INTAKE

SETS 6

3

RETAINER004

RETAINER,INT., 1.100 LONG

PCS

4

4

NUTS014

NUT,LOCKING,M6-1.0

PCS

4

5

UNLOADER002

FORK, UNLOADER

PCS

4

6

RETAINER006

RETAINER, UNLODER

PCS

4

7

SPRING001

SPRING, UNLOAD,1.1 LONG

PCS

4

8

BOLT017

BOLT,UNLOADER,PLUNGER

PCS

4

9

ORING013

ORING,UNLOADER, PLUNGER

PCS

4

10

BUSHING057

BUSHING,BRASS,3/8MALE X

PCS

4

11

ELBOW003

ELBOW,1/4”M TO 6MM COMPRESS.

PCS

2

12

VALVE041

VALVE, EXHAUST

PCS

4

13

RETAINER003

RETAINER, EXH. .800 MEDIUM

PCS

4

14

STOPPER002

STOPPER,VALVE,RETAINER .650

PCS

4

15

GASKET041

GASKET,VALVE, COVER

PCS

4

16

BOLT012

BOLT, HEX, M8-1.25-30MM

PCS

4

17

WASHER013

8MM COPPER WASHER

PCS

4

18

COVER008

COVER,VALVE

PCS

4

19

RETAINER005

RETAINER,INT..625 SHORT

PCS

2

20

STOPPER001

STOPPER,VALVE,RETAINER,.860

PCS

2

21

ELBOW002

ELBOW,1/4”M to Metric Flare

SETS 2

22

TEE001

TEE,1/4 MALE PIPE 6MM COMPRESSION

SETS 2

23

LINE108

LINE, UNLOADER,6MM

PCS

2

24

TEE002

TEE,6MM COMPRESSION

SETS 1

25

BOLT018

BOLT,M12-1.75-75MM

PCS

16

26

WASHER015

WASHER,LOCK,12MM

PCS

8

27

LINE107

VENT,10MM, FLARED WITH NUTS

PCS

2

28

LINE106

LINE,CROSSOVER,6MM

PCS

2

29

ELBOW001

ELBOW, AFTERCOOLER

PCS

2

30

VALVE008

SAFETY VALVE 200PSI

PCS

1

31

GASKET043

GASKET,AFTERCOOLER

PCS

2

32

COOLER009

AFTERCOOLER

PCS

1

33

FITTING004

¾ 90 x 5/8 Female,

PCS

1

34

N/A

Comes with item 33

PCS

1

35

GASKET043

GASKET, HEAD TO AFTERCOOLER

PCS

2

36

HEAD010

HEAD LEFT

PCS

1

37

HEAD003

HEAD RIGHT

PCS

1

38

NUTS015

NUT, WING, M6-1.0

PCS

2

39

COVER009

COVER, FILTER, AIR, INTAKE

PCS

2

40

FILTER057

FILTER ELEMENT, AIR, INTAKE

PCS

2

41

HOUSING027

BASE, FILTER, AIR,INTAKE

PCS

2

42

GASKET086

GASKET,FILTER, AIR, INTAKE

PCS

2

43

RETAINER007

RETAINER, FILTER, AIR, INTAKE

PCS

2

44

GASKET034

GASKET,INTERCOOLER

PCS

4

45

FITTING035

PLUG,PIPE, 3/4

PCS

4

46

COOLER002

INTERCOOLER

PCS

2

47

VALVE055

SAFETY VALVE 70PSI

PCS

2

48

FITTING089

ELBOW,90, ¼ MALE TO ¼ FEMALE

PCS

2

49

WASHER013

8MM COPPER WASHER

PCS

8

50

BOLT019

BOLT,M8-1.25-95MM

PCS

8

51

FITTING016

3/4’’ BUSHING MALE X 1/4’’

PCS 2

52

FITTING035

PLUG,PIPE, 3/4

PCS 2

53

GASKET033

HEAD GASKET

PCS 2

 

Item Part No.

Part Description

UNIT QTY

54

CYLINDER011

CYLINDER

PCS

2

55

BOLT016

BOLT, HEX, M10-1.5-35MM

PCS

12

56

WASHER014

10MM COPPER WASHER

PCS

12

57

GASKET044

GASKET, CYL, BOTTOM

PCS

2

58

RING011

PISTON RING HIGH PRESS.

SETS 2

59

RING012

PISTON RING LOW PRESS.

SETS 2

60

PIN010

WRIST PIN HIGH PRESSURE

PCS

2

61

PIN008

WRIST PIN LOW PRESSURE

PCS

2

62

RING019

SNAP RING, PISTON

PCS

8

63

ROD010

ROD, CONNECTING

PCS

4

64

BEARING005

BEARING, ROD

SETS 4

65

DIPPER001

OIL DIPPER

PCS

4

66

WASHER013

8MM COPPER WASHER

PCS

8

67

BOLT015

ALLEN HEAD M10-1.5-50MM

PCS

8

68

FITTING088

T 3/8”M TO 10MM FLARE

PCS

1

69

FITTING087

CONNECTOR, 1/4”Mx3/8”F

PCS

1

70

VALVE024

VALVE CENTRIF. UNLOADER

PCS

1

71

BOLT014

BOLT,ALLEN M6-1.0-25MM

PCS

4

72

COVER007

UNLOADER COVER

PCS

1

73

GASKET046

GASKET CENTRIF. HOUSING

PCS

1

74

UNLOADER001

CENTRIFUGAL UNLOADER

PCS

1

75

BOLT013

BOLT, ALLEN HD M8-1.25-30MM

PCS

4

76

WASHER013

8MM COPPER WASHER

PCS

4

77

CONNECTOR030

CONNECTOR, PLATE

PCS

1

78

GASKET036

GASKET, BRG HOUSING

PCS

1

79

SHIM002

ADJUST SHIM, CRANK

PCS

2

80

FITTING069

DRAIN PLUG, 3/8 PIPE

PCS

1

81

BOLT012

BOLT, HEX, M8-1.25-30MM

PCS

2

82

WASHER013

8MM COPPER WASHER

PCS

2

83

SIGHTGLASS004

OIL SIGHT GLASS

PCS

1

84

GASKET048

SIGHT GLASS GASKET

PCS

1

85

FITTING035

FITTING, PLUG 3/4’’

PCS

1

86

GASKET045

GASKET, ACCESS PLATE

PCS

2

87

COVER006

SIDE COVER

PCS

2

88

WASHER013

8MM COPPER WASHER

PCS

12

89

BOLT012

BOLT, HEX, M8-1.25-30MM

PCS

12

90

CRANKCASE007

CRANKCASE

PCS

1

91

BEARING012

BEARING, CRANK, REAR

PCS

1

92

CRANK007

CRANKSHAFT

PCS

1

93

KEY002

KEY, FLYWHEEL

PCS

1

94

BEARING006

BEARING, CRANK, FRONT

PCS

1

95

SEAL010

OIL SEAL, CRANKSHAFT

PCS

1

96

GASKET035

GASKET, FRONT COVER

PCS

1

97

COVER005

FRONT COVER

PCS

1

98

WASHER013

8MM COPPER WASHER

PCS

6

99

BOLT012

BOLT, HEX, M8-1.25-30MM

PCS

6

100 FLYWHEEL008

FLYWHEEL

PCS

1

101 NUTS013

NUT, HEX , 16MM-2.0

PCS

1

102 WASHER012

WASHER, LOCK 16MM

PCS

1

103 BOLT011

BOLT, HEX, M16-2.0-125MM

PCS

1

104 PISTON007

PISTON, LOW PRESSURE, LARGE PCS

2

105 PISTON008

PISTON, HIGH PRESSURE, SMALL PCS

2

 

EC10T (7.5 HP V4) PARTS IN DETAILS

9

Содержание POLAR AIR P01IXXXP07V080VXXXX

Страница 1: ...Polar Air Electric Operated Piston Compressors 1 ...

Страница 2: ...erators and maintenance persons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation Keep these instructions for reference ELECTRIC OPERATED PISTON COMPRESSORS ...

Страница 3: ...V 230V 208 230 460 575 208 230 460 575 Pump Model APP2I0524T APP4V1043T APP3Y1544T APP4V1043T APP3Y1544T Pump RPM 650 640 600 640 600 Noise DB A 73 73 76 73 76 Outlet Connection NPT 3 4 NPT 3 4 NPT 1 NPT 3 4 NPT 1 Weight 5 lbs 715 958 1095 958 1095 Shipping Weight 800 1043 1242 1043 1242 Model Specification Charts 3 4 Description 4 Safety Information 5 Tag Definitions 5 Basic Guidelines 5 Breathab...

Страница 4: ...ank Size 120 Gallon Vertical 120 Gallon Horizontal 120 Gallon Horizontal 120 Gallon Horizontal Pump Model APP3Y2062T APP3Y2062T APP4V2598T APP4V2598T Pump RPM 640 640 640 740 Noise DB A 76 76 78 79 Outlet Connection NPT 1 NPT 1 NPT 1 NPT 2 Dimensions 33 x 24 x 73 79 x 32 x 62 72 x 30 x 51 72 x 30 x 51 Weight lbs 1410 1410 1500 1703 Shipping Weight 1512 1512 1609 1810 Polar Air Electric Operated Tw...

Страница 5: ...e condition is corrected 3 Install use and operate the compressor only in full compliance with all pertinent OSHA regulations and all applicable Federal State Local codes standards and regulations 4 NEVER modify the compressor and or controls in any way 5 Keep a first aid kit in a convenient place Seek medical assistance promptly in case of injury Avoid infection by caring for any small cuts and b...

Страница 6: ...pressor and its controls comply with all applicable OSHA Federal State and Local regulations codes and standards relating to personal protective equipment This includes respiratory protective equipment protection for the extremities protective clothing protective shields and barriers electrical protective equipment and personal hearing protective equipment A forklift may be necessary for unloading...

Страница 7: ... to lifting feature 2 Make sure lifting points are in good condition and tighten any loose nuts or bolts before lifting 3 Use provided lifting feature or appropriate sling A sling must be used when moving compressor with a helicopter or other air borne equipment Be sure to follow OSHA standards 29 CFR 1910 Subpart N 4 Use guide ropes or equivalent to prevent twisting or swinging of the compressor ...

Страница 8: ...sed fan cooled motor is recommended Check nameplate for motor type 6 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compressor which could cause rust and or motor shorting 1 Install appropriate flow limiting valves as necessary according to pipe size s used and run lengths This will reduce pressure in case of hose failure per OSHA Standard 2...

Страница 9: ...ins See figure 2 Refer to figure 3 for recommended closed loop installation 5 Make sure any tube pipe or hose connected to the unit can withstand operating temperatures and retain pressure 6 Never use reducers in discharge piping Keep all piping and fittings the same size in the piping system Never install a shut off valve such as a glove or gate valve between the pump discharge and the air tank u...

Страница 10: ...tions of compressed air systems determine total length of system and select correct pipe size Make sure underground lines are buried below frost line and avoid areas where condensation could build up and freeze 8 Test entire piping system before underground lines are buried Be sure to find and repair all leaks before using compressor One auto drain can be used for multiple compressor units Install...

Страница 11: ...Breaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere rating 4 Ensure supply line has the same electrical characteristics voltage cycles and phase as the electric motor 5 Refer to amp load information on motor tag and use correctly sized wiring Be sure to consider distance between power supply and machine 6 Install surge protection device between power supp...

Страница 12: ...stall power leads into terminals opposite motor wires Ensure power supply and internal wiring is adequate according to voltage and frequency stated on motor nameplate and starter Voltage should not vary more than 12 to ensure proper operation of compressor DANGER Improperly grounded electrical components are shock hazards Make sure all the components are properly grounded to prevent death or serio...

Страница 13: ...power leads 1 Make sure all operators receive product training read and understand all instructions Three Phase Motors See figure 7 WARNING Ensure wiring is installed according to voltage required for proper motor operation 220V or 460V Keep all flammable combustible poisonous and noxious materials away from operating area Make sure there are no oily rags trash leaves litter or other combustible m...

Страница 14: ...body parts and clothing away from couplings flywheel and other moving parts of the equipment 11 DO NOT use air tools that are rated below the maximum rating of the compressor Select air tools air hoses pipes valves filters and other fittings accordingly DO NOT exceed manufacturer s rated safe operating pressures for these items 12 Make sure all hose connections are adequately secured to prevent to...

Страница 15: ...ee figure 9 Stop continuous run feature by closing valve so compressor will start and stop according to pressure switch Always make sure main power is off before touching belts or other moving parts of compressor WARNING Figure 9 Continuous run feature Disconnect tag and lock out power source then release all pressure from the system before attempting to install service relocate or perform ANY mai...

Страница 16: ...essor 6 DO NOT leave compressor unattended with exposed electrical components Be sure to tag and disconnect all power if temporary absence is necessary 1 Proper belt tension is determined by pressing on belt midway between motor pulley and flywheel There should beapproximately 1 2 inch of deflection 2 Adjust belt tension as needed by loosening the four motor frame nuts then adjusting single bolt h...

Страница 17: ...ype oil Change oil every 90 days or if oil becomes milky Check proper operation of safety valve before each use Refer to figure 12 If valve does not open manually replace immediately Discharge pressure is generally set at 175 PSI 12 1 bar DO NOT attempt to open valve while machine is under pressure NOTICE Use only Airbase Industries Oil PN APOL03000G1 Use of any other product will cause product da...

Страница 18: ... Check CFM requirements change tool or use compressor with higher air output 4 Remove valves from cylinder head repair or replace as necessary 5 Check power supply rewire as necessary 1 Keep duty cycle at 60 40 to maintain pump life 2 When facing flywheel ensure counterclockwise rotation 3 Clean or replace 4 Replace gasket s 5 Clear blockage 6 Add oil Ensure oil level is at middle of site glass Se...

Страница 19: ...REE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 5 YEARS FOR THE COMPRESSOR PUMP AND 2 YEARS ON THE REMAINDER OF THE UNIT FROM THE DATE OF PURCHASE The UNIT also carries a 1 year labor warranty Eaton Compressor and Fabrication Co Inc and each of its subsidiaries is not responsible for downtime during warranty service If downtime is necessary it is the Purchaser s discretion and obligation at...

Страница 20: ...ents and property damage while equipment is in operation Keep these instructions for reference AMNU000001 0810 Operating Instructions Model Specification Charts 2 Safety Information 3 Tag Definitions 3 Basic Guidelines 3 Breathable Air 3 Personal Protective Equipment 4 Inspection 4 Installation 4 Area 4 Piping Safety Steps 5 Tank Installation 5 Pump Installation 5 Operation 8 Safety Rules 8 Start ...

Страница 21: ...nches Model APP3Y0521T APP2I0524T APP3Y0732T APP4V1043T APP3Y1544T APP3Y2062T APP4V2598T Description 5HP 3cyl 5HP 2cyl 7 5HP 10HP 15HP 20HP 25HP CFM Displacement 21 24 32 43 44 62 98 CFM Pressure 100 psi 18 17 24 34 35 52 91 Max PSI 175 175 175 175 175 175 175 Noise DB A 74 75 75 75 75 75 79 Outlet Connection NPT 3 4 NPT 3 4 NPT 3 4 NPT 3 4 NPT 1 1 4 NPT 1 1 4 NPT 1 1 4 Pump RPM 895 795 830 600 64...

Страница 22: ...to use this compressor pump Failure to follow the instructions procedures and safety precautions in this manual can result in accidents and injuries 2 NEVER start or operate the compressor pump under unsafe conditions Tag the compressor disconnect and lock out all power to it to prevent accidental start up until the condition is corrected 3 Install use and operate the compressor pump only in full ...

Страница 23: ... lit area Be sure installation area can maintain a temperature range between 35 110 F 2 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compressor which could cause rust and or motor shorting Inspect compressor pump prior to any use Check for external damage that might have occurred during transit Be careful of moving parts then test pulley b...

Страница 24: ...pe size and rated CFM Select appropriate valves accordingly in accordance with the manufacturer s recommendations 1 Place tank feet on 1 4 thick rubber pads Thicker padding will increase vibration and the possibility of cracking the tank or other unit damage Do not place unit on dirt floor or uneven surface 2 Fasten anchor bolts snugly but do not overtighten so normal vibration will not damage uni...

Страница 25: ...g system to minimize noise vibration unit damage and pump wear Pulley Size Chart Pulley size in inches Pump Model No Electric Motor Hp 1750 RPM 4 Pole Motor 3450 RPM 2 Pole Motor Gas Engine Hp Gas Engine Pulley Size APP2V0313S 3 5 5 2 75 5 5 3 APP3Y0518S 3 5 5 2 75 6 5 3 APP3Y0518S 5 5 75 2 75 6 5 3 APP3Y0521T 5 7 3 5 8 3 5 APP2V0732S 5 5 5 2 75 8 3 APP2I0524T 5 7 7 3 8 11 4 APP3Y0732T 5 6 3 11 3 ...

Страница 26: ...round lines are buried Be sure to find and repair all leaks before using compressor Never install a shut off valve such as a glove or gate valve between the pump discharge and the air tank unless a safety valve is installed in the line between valve and pump WARNING Never use plastic PVC pipe for compressed air Serious injury or death could result Never exceed recommended pressure or speed while o...

Страница 27: ...shut off compressor and allow it to cool Keep sparks flames and other ignition sources away and DO NOT permit smoking in the vicinity 9 Stop compressor and disconnect power if a hazardous condition arises 10 Wear snug fitting clothing and confine long hair when around compressor Keep all body parts and clothing away from couplings flywheel and other moving parts of the equipment Keep all flammable...

Страница 28: ...pg 4 3 Push power switch to make sure system is working 4 Ensure motor rotation is correct Refer to unit operating instructions if necessary 1 Make sure repairs are done in a clean dry well lighted and ventilated area 2 When cleaning use air pressure less than 30 PSI 2 1bar NEVER use flammable solvents for cleaning purposes Also use effective chip guarding and personal protective equipment per OSH...

Страница 29: ...oil every 90 days or if oil becomes milky High humidity and excessive temperature changes can cause moisture to form in the pump This moisture will cause oil to break down and become milky Be sure to check oil regularly for proper lubrication Make sure to dispose of used parts such as oil and filters in accordance with all applicable regulations Some units are shipped with break in oil Change oil ...

Страница 30: ...s 3 Check CFM requirements change tool or use compressor with higher air output 4 Remove valves from cylinder head repair or replace as necessary 5 Check power supply rewire as necessary 1 Keep duty cycle at 60 40 to maintain pump life 2 When facing flywheel ensure counter clockwise rotation 3 Clean or replace 4 Replace gasket s 5 Clear blockage 6 Add oil Ensure oil level is at middle of site glas...

Страница 31: ...lling the unit in an enclosed area where lack of cooling ventilation is present such as in boiler or equipment rooms where the ambient air exceeds 100 F Airbase Industries shall not be held liable for any malfunction of BARE COMPRESSOR PUMP UNIT caused by failure or improper use and or maintenance of other compressor components manufactured by others GENERAL PROVISIONS Airbase Industries and each ...

Страница 32: ......

Страница 33: ...to protect them from the elements Special size filters are required for that pipe If the compressor has to be located where the motor will be exposed to appreciable quantities of water dirt oil acid or alkaline fumes the motor must be of special construction to avoid rapid deterioration i e TEFC Unless the base is exactly level shims will be required Any space between the base and foot of the tank...

Страница 34: ...ressor oil to the center of the sight glass Genuine Airbase synthetic compressor oil is required to maintain your warranty from Eaton and can be purchased over our web site Size the correct pulley for your motor When using a 7 5 HP motor use a 3 1 2 pulley on a 3450 rpm motor and a 7 pulley on a 1750 rpm motor When using a 10 HP motor that runs 3450 rpm use a 4 pulley and a 9 pulley when using a 1...

Страница 35: ...ances should you use AUTOMOTIVE TYPE OIL Repeat DO NOT USE AUTOMOTIVE OIL Never install a shut off valve such as a glove or gate valve between the compressor and discharge opening and the receiver unless a safety valve is installed in the line between this valve and the compressor Never operate the pump at pressures or speeds in excess of those recommended by the factory 900rpm or 175 psi Check th...

Страница 36: ...oapy water if necessary replace or tighten threaded parts Compressor too small for equipment being operated Check air requirements an add to compressor capacity consult dealer Leaking head valves Remove hold down covers and remove valves for examination Repair or replace faulty valves Compression of air generates heat much of which is dissipated as air passes over the intercooler and or after cool...

Страница 37: ...and VALVE CLEANING are not covered under warranty Warranty shall be void under the following conditions Failure to routinely change oil and to maintain a clean filter Exceeding 65 duty cycle resulting in overheating and excessive wear and tear Exposing electrical components to rain or water Installing the unit in a hostile environment such as acid vapors or any caustic or abrasive matter that may ...

Страница 38: ...APP4V1043T EC10T ...

Страница 39: ...019 BOLT M8 1 25 95MM PCS 8 51 FITTING016 3 4 BUSHING MALE X 1 4 PCS 2 52 FITTING035 PLUG PIPE 3 4 PCS 2 53 GASKET033 HEAD GASKET PCS 2 Item Part No Part Description UNIT QTY 54 CYLINDER011 CYLINDER PCS 2 55 BOLT016 BOLT HEX M10 1 5 35MM PCS 12 56 WASHER014 10MM COPPER WASHER PCS 12 57 GASKET044 GASKET CYL BOTTOM PCS 2 58 RING011 PISTON RING HIGH PRESS SETS 2 59 RING012 PISTON RING LOW PRESS SETS ...

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