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16 

Laminating Adjustments 

Temperature

 

Most pressure sensitive films benefit from around 40°C / 104°F of heat being applied to help eliminate 

‘silvering’. If you don’t get the desired result with 40°C / 104°F continue adding 5°C / 41°F of heat until you 
get the finish required. 

Speed

 

Adjust the speed until you get the required results 

Roller Pressure

 

Under normal operation wind the roller pressure adjustment handle until the rollers meet and the handle 

goes into a neutral mode then turn gently until you feel resistance. Then just apply an extra 

1

/

8

 of a turn to 

ensure there is sufficient pressure. If ‘BOW’ marks appear across the laminated document there is too 
much roller pressure applied and the top roller should be lifted slightly. 

Содержание Single Hot EM-1600SH

Страница 1: ......

Страница 2: ...tes as well as applying application tapes double sided adhesives and vinyl s The system is easy to use and much faster than squeegeeing by hand and is an ideal solution to eliminating the hassles and expense of outsourcing Please read these instructions carefully before starting to use the system to ensure you get the best results and are competent at operation Should you experience any problems p...

Страница 3: ... materials into the two rubber covered rollers for example tools rulers and knives etc Don t cut adhesive films directly on the surfaces of the rubber covered rollers to avoid damage Please shut down this machine after laminating to avoid misuse of the machine At the end of the working day always gape the rollers to ensure no flat spots or distortions occur When you need to move this machine pleas...

Страница 4: ...ckness 25mm Temperature of Rubber Roller Ambient temperature to 60 C Approx Highest Line Speed 6m min Approx Lowest Line Speed 0 7m min Rated Working Voltage Frequency 220V 50Hz 110V 60Hz Rate Input Power 1500W Dimensions 1790 x 740 x 1255 Net Weight 245kg The Control Panel ...

Страница 5: ...5 Should be included Box with media support brackets Easymount Tool Box Manual Mandrel Allen key 5mm Pack of Allen keys Safety cutter Dust cover Foot pedal Spirit level O rings Spare fuses ...

Страница 6: ...ket at the rear of the system and lock the wheel brakes in place The single heated Easymount can be run either cold or warm to switch between the two modes press the hot roller button on the control panel The display will then show HOT next to the top roller icon Set the desired temperature using the up or down buttons Both the set temperature and the actual temperature are displayed ...

Страница 7: ...it is advisable to start the machine with the foot pedal then press the continuous button when running The films will then begin to be drawn through the machine NOTE When using continuous mode if the magic eye sensor is blocked by material or hands the machine will stop to override the sensor press the foot pedal You can adjust the rate at which the machine laminates by turning the speed control k...

Страница 8: ...8 Open Mandrel locking sleeve Pull out the Swing out arm and slide the laminate in place ...

Страница 9: ... swing out arm back into its home position centralize the laminate on the mandrel using the measurement guide Remove the take up mandrel waste mandrel by opening both locking sleeves and slide on a 3 inch core then lock the mandrel back into place ...

Страница 10: ...10 Film Loading Remove Safety Guard Media support plate Higher the roller and pull the laminate through the machine Put tension on the laminate ...

Страница 11: ...and Please ensure you do not over tighten the roller pressure as it can cause a creasing effect in the centre of the media Once film is held in place separate the backing paper from the film using the safety knife provided Select foot pedal mode and select a slow speed then press the foot pedal and inch the laminate through the rollers until the cut backing paper faces you ...

Страница 12: ... in 3 places the centre left and right Pull the remaining backing paper of the laminate down to the feed table and roll your vinyl and place in the hooks provided Insert the media support plate and safety guard Feed your media over the feed table and into the nip of the rollers When doing this ensure the vinyl is flat ...

Страница 13: ...ugh to prevent creases on the media if the laminate is following the backing paper either reduce the tension on the backing paper or increase the tension on the laminate Loading Roll to Roll Open bottom mandrel locking sleeve and slide the vinyl in the centre of the mandrel ...

Страница 14: ...ed to use a small amount of tension to hold the vinyl taught Hold both the laminate and vinyl from the centre at the back of the machine and lower the roller down until the neutral position until you feel resistance Please Note When the Easymount is not in use lift the rollers to prevent flat spots which could cause a line in future work on every revolution of the roller ...

Страница 15: ...d right brackets to the machine Plug in the take up unit Select full speed forward combine Fit the take up mandrel note the bracket is sprung loaded on the motorised unit Then using double sided tape attach media laminate to the core the Easymount laminator is now ready to run prints reel to reel ...

Страница 16: ...ired Speed Adjust the speed until you get the required results Roller Pressure Under normal operation wind the roller pressure adjustment handle until the rollers meet and the handle goes into a neutral mode then turn gently until you feel resistance Then just apply an extra 1 8 of a turn to ensure there is sufficient pressure If BOW marks appear across the laminated document there is too much rol...

Страница 17: ...aminator is cooling down always separate the rollers using the roller pressure control this will ensure that your rollers do not touch when still hot as this could leave a flat spot Cleaning the rollers It is easier to remove adhesive from the rollers when they are warm Do not attempt this if the system is hot above 40oC Always use a clean cloth and a mild anti static foam cleaner such as Ambercle...

Страница 18: ...is caused by adding too much roller pressure Solution Take pressure off rollers and drop down loosely into the neutral position The media will then correct itself and run through smoothly Film running loose and climbing up onto the take up core This occurs when there is NO tension added to the film ...

Страница 19: ...n Add tension to the film by turning the tension handles in a clockwise direction This must be done tightly for the film The film will now tension and separate behind the roller and run through without creasing Media running too tight over the feed tray This happens when the media is loaded onto the system and fed over the feed tray ...

Страница 20: ...rted to your supplier immediately If you send your laminator back for repair under warranty at any time then the warranty may be void if the laminator is not packaged correctly and as a result is damaged in transit The laminator you have purchased comes with a 1 year warranty on defective parts THIS DOES NOT COVER any jams misfeeds or wrap arounds caused by operator error and you will be liable fo...

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