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3. Functional Block 

As a hybrid photovoltaic inverter, the product utilizes several power sources. Comprising 

functional blocks as shown in Figure 3.1 

BOOST

PV

BAT

Load

+

-

+

-

L

N

L

N

INV/REC

BUS

PV EMI

INV EMI

AC EMI

INV Relay

Safety Relay

O/P Relay

DSP

MCU

RS232/USB

LCD

Parallel connection

SPS

PV

BAT

GRID

 

Figure 3.1 Function block Diagram 

The  CNTL  block  provides  control  signals  to  control  the  action  of  the  inverter.  It  also 

provides the communication interface for receiving and executing commands from users 

via the panel or other communication protocol. When the inverter becomes abnormal, in 

most  case,  the  CNTL  board  can  provide  basic  information  indicating  the  status  of  the 

inverter,  and  the  information  will  be  displayed  on  the  LCD.  The  MCU  and  the  DSP  will 

double check the frequency and voltage of grid, the inverter output DC current, the GFCI 

signal  and  disconnect  the  inverter  from  the  grid  if  any  abnormal  signal  is  generated  by 

turning off the safety relay. 

The Input and Output EMI section provides EMI filter function. The input and output EMI 

filters can prevent the PV Inverter from being interference by external electronic/magnetic 

noise which is generated by other electronic system and prevent other systems from the 

noise generated inside the inverter system. 

The BOOSTER blocks are the PV input stage of the inverter. The block converts DC input 

power generated by the Solar panels into DC power stored in the BUS capacitor. In the 

meantime, BOOSTER will track maximum power point of solar modules by calculating the 

input power through changing the input voltage. 

The INV/REC block is the output stage of the PV Inverter and this block is a bidirectional 

power flow block. It can convert DC power from the BUS capacitor to AC power to the load 

or to the grid. It can also convert the AC power from the utility to DC power at the DC BUS 

and arrive at PFC at the same time. When the maximum power point of PV input is above 

370Vdc, the boost will turn off and the PV input current will be sent to the BUS directly. 

That  means  the  input  PV  voltage  is  same  as  the  BUS  voltage.  At  the  same  time,  the 

INV/REC  block  controls  the  BUS  voltage  and  will  track  maximum  power  point  of  solar 

modules.   

Содержание IGrid SS 3KW Plus

Страница 1: ...1 SOLAR POWER SYSTEM SERVICE MANUAL IGrid SS 3KW Plus...

Страница 2: ...y 11 4 2 Boost circuit 12 4 3 Inverter 12 4 4 Charger Discharger 13 4 5 EMI Board 13 5 Function explanations for each PCB 15 5 1 MAIN board 15 5 2 CNTL board 16 5 3 BAT board 16 5 4 COM board 17 5 5 P...

Страница 3: ...s section explains you all the PCBs of the Inverter system Interface this section shows you the LCD interface Trouble Shooting this section gives you the way to find the problems Test Step this sectio...

Страница 4: ...t source voltage and frequency is within the maximum range before service Don t remove the battery or switch off the breaker of battery when the inverter is running otherwise the inverter may change t...

Страница 5: ...input data Max DC Power 3200W Nominal DC voltage 360Vdc Max Input voltage Maximum PV open voltage 500Vdc System start up voltage 116V 10V whether PV establish control power Initial feeding voltage 15...

Страница 6: ...8 220 240 Vac Nominal output frequency 50 Hz 0 1Hz O P voltage distortion 3 for linear load 5 for non linear load O P DC component 50mV Transient O P voltage range 230 10 Transient Time 120ms Maximum...

Страница 7: ...stages First max current until 57V then 57V during until charging current down to 5 Amp then go to float at 55V Absorption charger voltage 57 0 Vdc Floating charger voltage 55 0 Vdc Battery overcharge...

Страница 8: ...8 IUoU charging process...

Страница 9: ...provides EMI filter function The input and output EMI filters can prevent the PV Inverter from being interference by external electronic magnetic noise which is generated by other electronic system a...

Страница 10: ...when the efficient power from PV modules or the utility power is generated more than the load needed On the contrary the block will discharge the battery power to the DC BUS The switch block is contr...

Страница 11: ...voltage about 150Vdc ACSPS The input source of the main SPS can be any of the DC BUS voltage the output of the battery SPS or the output of the grid SPS Because the PV input can power to the DC BUS th...

Страница 12: ...as HCT The 12V_RLY is supplied to fans and relays 4 2 Boost circuit Figure 4 4 Boost circuit As shown in the Figure 4 4 when Q1 is on the current will increase to store energy in choke L2 and capacit...

Страница 13: ...on and off in this mode The control board will disable the charge control circuit and enable the discharge control circuit when the battery is working in discharging mode In this mode the discharge co...

Страница 14: ...14 EMI board is connected between the output of inverter and output terminal SWITCH block Figure 4 8 Topology of the EMI...

Страница 15: ...07 XXG 1 Note XX in the serial number is the version of the PCB It may be modified according to releasing version in the future 5 1 MAIN board Figure 5 1 picture of MAIN board The MAIN board consists...

Страница 16: ...r is the DPS Its main function is to control power and safety independence The slave controller is the MCU Its main function is to control the safety with DSP LCD display and communication 5 3 BAT boa...

Страница 17: ...17 5 4 COM board The COM board provides RS232 and USB interface to the users 5 5 PANEL board The PANEL board is used to provide LCD interface...

Страница 18: ...TL board It provides PWM waves to control the charging MOSFET when the battery is in charging mode 5 7 DISCHG CNTL board It provides PWM waves to control the charging MOSFET when the battery is in dis...

Страница 19: ...board The Switch Power Supply SPS supplies DC power for Inverter operation including 5V 12V 12V and 15V The input source of the SPS is from BUS voltage the output of the battery SPS or the output of t...

Страница 20: ...quency Vac voltage Hz frequency Indicates AC output power voltage frequency or Load percentage KW power Vac Voltage Hz frequency Load percentage Indicates PV input voltage or power Volt voltage KW pow...

Страница 21: ...21 Indicates solar panels Indicates grid Indicates battery Indicates load Indicates energy generated...

Страница 22: ...n Flashing Means Possible cause Action PV module disconnect PV voltage is lower than 100V 1 Waiting for sunlight to generate sufficient power 2 Check if PV cables are connected correctly and firmly Li...

Страница 23: ...ess check the temperature sensor and the related circuit 09 PV high voltage 1 Check if the open PV voltage is greater than or close to 500VDC 2 If PV voltage is less than 500VDC and the problem still...

Страница 24: ...he components listed in section 7 2 4 to find out which block fails 7 2 1 Basic Instruments and tools 1 One computer with RS232 port and one standard RS232 cable 2 Wire cutters and clamps 3 One electr...

Страница 25: ...SFET D S short or open D1 D7 D6 D3 D2 D8 D9 D20 Power Diode Short or open U4 Optocoupler Input and output short or open U3 Control IC Power Pin and o p pin short R7 R11 Resistance Short or open AC EMI...

Страница 26: ...d it means that the Optocoupler may also be damaged extremely So replace it at the same time 7 2 2 2 Major parameters of Inverter section The most likely problems occur on the INV section including br...

Страница 27: ...100 Infinite or value change D1 D7 D6 D3 D2 D20 Diode Voltage Droop 0 45V Short or open U3 Power Pin Pin7 Pin5 Resistance 230K Vcc short to GND o p Pin Pin6 Pin5 Resistance 47k Short or open U4 Pin1...

Страница 28: ...istance 4 7k Short or open R39 R40 R41 R42 R49 R50 R52 R53 R101 R102 Resistance 10 Short or open D14 D15 D17 D18 need be removed from PCB Diode Voltage Droop 0 6V Short or open D13 D19 Diode Voltage D...

Страница 29: ...re is no other mistake repair grid SPS again and restart test step from step 1 6 Disconnect the utility connect the battery and press the ON button for a short time less than 1s The LCD will light up...

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