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Eastwood Technical Assistance: 800.343.9353  >>  [email protected]

FUMES AND WELDING GASES CAN BE A HEALTH HAZARD! 

• 

Fumes and gasses released during welding are hazardous. Do not breathe fumes that are produced by the welding operation.  
Wear an OSHA-approved respirator when welding. 

• 

Always work in a properly ventilated area. 

• 

Never weld coated materials including but not limited to: cadmium plated, galvanized, lead based paints.

HOT METAL AND TOOLS WILL BURN! 

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Electric welding heats metal and tools to temperatures that will cause severe burns!

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Use protective, heat resistant gloves and clothing when using Eastwood or any other welding equipment.  
Never touch welded work surface, MIG Gun tip or nozzle until they have completely cooled.

FLYING METAL CHIPS CAN CAUSE INJURY! 

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Grinding and sanding will eject metal chips, dust, debris and sparks at high velocity. To prevent eye injury wear approved  
safety glasses.

• 

Wear an OSHA-approved respirator when grinding or sanding.

• 

Read all manuals included with specific grinders, sanders or other power tools used before and after the welding process.  
Be aware of all power tool safety warnings.

SHIELDING GAS FLOW ADJUSTMENT

After connecting the Shielding Gas Regulator, the gas flow rate needs to be adjusted so that the proper amount of Shielding Gas is flowing over the weld. If there is 
too little gas flow, there will be porosity in the resulting welds as well as excessive spatter. 
If there is too much gas flow, this will be wasting gas and may affect the weld quality. The included Regulator has 2 gauges on it; the gauge on the left is Flow Rate 
while the gauge on the right is Tank Pressure.

•  Open the Shielding Gas tank valve all the way.
•  Adjust the knob on the Pressure Regulator to ~30 CFH.
•  After the Welder is turned on (Described in following section), the Trigger of the MIG Gun (or Spool Gun) will control the internal gas flow.
•  As the MIG Gun is triggered, the Gas Flow needle will drop to a steady reading. This is the value to be used for measuring Gas Flow.
•  The Gas Flow should ideally be set to ~20 CFH while flowing. The CFH (Cubic Feet per Hour) scale is the inside scale in red on the Flow Gauge. 20 CFH 

is the most typical flow rate but it may need to be adjusted in some cases depending if there is a slight breeze or some other instance where additional 
shielding gas is required to prevent porosity in the weld.

•  When finished welding, the Valve on the Gas Bottle must be closed.

Содержание MIG 180

Страница 1: ...MIG 180 WELDER WITH SPOOL GUN ASSEMBLY AND OPERATING INSTRUCTIONS Item 33990...

Страница 2: ...oramic Welding Helmet Eastwood 30 Gal 1 9 HP Compressor Eastwood XL View Welding Helmet Eastwood Lg View Welding Helmet Eastwood Auto Darkening Helmet Concours 2 HVLP Paint Gun Items not covered under...

Страница 3: ...5 15P Adapter Cord F ACCESSORIES FIG B 1 Handheld Welding Face Shield G 1 Shield Lens H 1 Shield Handle J 1 Shield Handle Retaining Plug K 1 Hammer Brush L 1 0 030 Contact Tip M 1 0 035 Contact Tip N...

Страница 4: ...der can be switched back on To increase the duty cycle turn down the Voltage Output control Going above 130 Amps will yield a lower Duty Cycle SPECIFICATIONS Wire Type Solid Stainless Flux Core Alumin...

Страница 5: ...on the labeling and all other information provided with this product READ INSTRUCTIONS Thoroughly read and understand this manual before using Save for future reference ELECTRIC SHOCK CAN CAUSE INJUR...

Страница 6: ...er organs Use enough ventilation and or exhaust at the arc to keep fumes and gases from your breathing area Use an OSHA approved respirator when welding in confined spaces or where there is inadequate...

Страница 7: ...re and after the welding process Be aware of all power tool safety warnings FIRST AID If exposed to excessive fumes move to an area with fresh air Follow safety information on wire manufacturer s Safe...

Страница 8: ...lect 2T Basic 2 step operation of short welding Depress trigger and hold it in Arc begins and shielding gas flows Release trigger arc and shielding gas flow stops 4T 4 step operation of long welding l...

Страница 9: ...ielding Gas Connection h ON OFF Switch FIG 3 FIG 3 f f g g h h FIG 4 FIG 4 SIDE INTERIOR PANEL FIG 4 a MIG Gun Cable Gas Connection Socket i Wire Spool Spindle j Wire Feed Tube k Wire Drive Roller l W...

Страница 10: ...ection Socket a of the Drive Motor Assembly FIG 7 Plug the Brass Body End of the MIG Gun Cable Assembly B into the designated MIG Gun Cable Gas Connection Socket a FIG 8 seating it fully and firmly IM...

Страница 11: ...n the gas bottle When welding the valve on the bottle should always be fully open Close it when done welding to avoid loss of gas To order parts and supplies 800 343 9353 eastwood com 11 BUILDUP OF GA...

Страница 12: ...he Spool Retaining Wingnut then place the 8 Spool Adaptor in a safe place if it is needed in the future FIG 10 DO NOT unravel wire at this point SETTING THE WIRE TENSION ADJUSTER To set the tension on...

Страница 13: ...of welding wire and straighten the welding wire approximately 3 0 long 7 Thread the welding wire feeding from the underside of the spool and forward through the Guide Tube then over the wire Drive Rol...

Страница 14: ...r has twin grooves to accommodate both 0 023 6mm and 0 030 0 035 0 8mm 0 9mm wire The MIG 180 Drive Roller is factory set and up ready to use 0 030 0 8mm solid wire IMPORTANT NOTE In this position the...

Страница 15: ...properly supported and grounded prior to beginning an electric welding operation Always attach the ground clamp to the piece to be welded and as close to the weld area as possible This will give the...

Страница 16: ...afety warnings SHIELDING GAS FLOW ADJUSTMENT After connecting the Shielding Gas Regulator the gas flow rate needs to be adjusted so that the proper amount of Shielding Gas is flowing over the weld If...

Страница 17: ...pool Gun Selector located on the Front Panel by pressing the Button to select to the MIG Gun Mode FIG 17 Depress the Welding Gun trigger pointing the welding gun away from your body or anyone else the...

Страница 18: ...there It is essential to keep moving around to spread out the heat making sure not to get one section too hot warping the metal Once the entire weld has been completed allow the metal to cool If nece...

Страница 19: ...it fully and firmly IMPORTANT NOTE The Brass Body End of the Spool Gun Hose Wire Cable MUST BE fully seated against the base of the Cable Gas Connection Socket or gas may either leak or not be able to...

Страница 20: ...4 When the Welder settings and technique have been dialed in the spray arc transfer should create a hissing sound and little or no spatter Once positioned the trigger can be pulled and the weld starte...

Страница 21: ...between two pieces where the edges are being joined TEE WELD is a joint between two pieces where one is perpendicular to the other CORNER WELD is a joint between two pieces that meet at or near perpe...

Страница 22: ...Leave Power Switch on allowing cooling fan to run for 15 minutes cooling welder then re try MIG Spool Gun Selector not set on Spool Gun when attempting to use Spool Gun Set MIG Spool Gun Selector to...

Страница 23: ...tip for one of correct size or new condition Shielding Gas Not Flowing Out of MIG Gun Gas regulator not opened enough Open gas flow knob further to allow more gas through Gas cylinder empty Refill wel...

Страница 24: ...ottstown PA 19464 USA 800 343 9353 eastwood com ACCESSORIES CONSUMABLE ITEMS 20317 0 023 Contact Tips 5 Pack 20318 0 030 Contact Tips 5 Pack 30651 0 035 Contact Tips 5 Pack 20572 Nozzle 20281 MIG Cons...

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