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14

 

Eastwood Technical Assistance: 800.343.9353  >>  [email protected]

TROUBLESHOOTING TABLE

See page 17 for test points and values.

See page 18 for parts location.

SYMPTOM

POTENTIAL PROBLEM

DIAGNOSTIC TEST

SOLUTION

Unit Powers up

 - Torch Trigger Pulled

 - Drive Roller Turning 

 - Audible Click of Solenoid  

    when Trigger Pulled

 - No Gas Flow

Gas bottle closed or empty

Check bottle fill and make sure 

valve is open

Fill gas bottle or open valve

Gas Flow restriction

Check gas lines and connections 

for blockage for loose 

connections (including torch)

Re-attached, repair, or replace 

gas lines as needed

Unit Powers up

  - Torch Trigger Pulled

  - Drive Roller Turning 

  

- No Audible Click of  

    Solenoid when Trigger  

    Pulled

  - No Gas Flow

Open or loose wiring in Gas 

Solenoid Circuit

Visual and continuity check of 

gas solenoid wiring

Repair loose/open in Gas 

Solenoid Circuit

Faulty Gas solenoid

Check voltage at CON 8 with  

Gun Trigger Pulled. Should be 

240V AC.

If voltage = 240V AC, replace 

Gas Solenoid.

Faulty Control Board

Check voltage at CON 8 with  

Gun Trigger pulled. Should be 

240V AC.

If no voltage, replace Control 

Board

Unit Powers up

 - Torch Trigger Pulled 

 - Drive Roller Turning 

 - Gas flowing 

 

- Low or no weld output

Low Input Line Voltage

Check A/C Voltage at Wall Outlet 

(240V AC)

Repair cause of low line voltage

Poor Ground Connection

Check quality of Ground 

Connection

Ensure good metal to metal 

ground contact

Loose or Open Connection in 

Ground Circuit

Ground Cable for Loose 

Connections

Repair or replace ground cable

Poor Weld Surface Condition

Check condition of welding 

surface for dirt, oil, paint, rust 

etc.

Clean surface with appropriate 

cleaner and/or wire brush

Worn Contact Tip

Check condition of Contact Tip

Replace Contact Tip

Damaged Torch

Check condition of torch weld 

cable for damage

Replace Torch

Faulty Control Board

With torch trigger pulled, check 

voltage across pin 2 on CON 1 

and pin 1 on CON 3.

If no voltage, replace Control 

Board

Faulty Transformer or Rectifier

With torch trigger pulled, check 

voltage across pin 2 on CON 1 

and pin 1 on CON 3.

If voltage present, Replace 

Welder

Содержание MIG 175

Страница 1: ...MIG175 WELDER SERVICE MANUAL Item 12012...

Страница 2: ...WILL NOT ACCEPT RESPONSIBILITY OR LIABILITY FOR REPAIRS UNLESS MADE BY EASTWOOD EASTWOOD S LIABILITY UNDER THIS WARRANTY SHALL NOT EXCEED THE COST OF CORRECTING THE DEFECT OF THE EASTWOOD PRODUCT EAS...

Страница 3: ...der in a clean dry well ventilated area Do not operate the Welder in humid wet rainy or poorly ventilated areas The electrode and work or ground circuits are electrically hot when the Welder is on Do...

Страница 4: ...by the welding operation Wear an OSHA approved respirator when welding Always work in a properly ventilated area Never weld coated materials including but not limited to cadmium plated galvanized lead...

Страница 5: ...itch 4 Voltage Control 5 Wire Speed Control 6 Latch 7 Power Cord 8 Breaker Reset Switch 9 Shielding Gas Inlet 10 Rocker Arm 11 Pressure Adjuster 12 Guide Pipe 13 Torch Tensioner 14 Positive Terminal 1...

Страница 6: ...NG THE GROUND CLAMP 1 Insert the terminal connection of the Ground clamp through the designated hole in the front of the unit Fig A2 2 Pull the cable through and route it through the wire loom located...

Страница 7: ...end of the gas line to the fitting on the rear of the Eastwood MIG175 and wrench tighten till snug 8 Check the gas line for leaks by slowly opening the valve on the gas bottle When welding the valve o...

Страница 8: ...WER SOURCE The Eastwood MIG175 welder requires a dedicated 220 VAC 30 Amp grounded outlet protected by a time delay breaker The MIG175 is equipped with a NEMA 6 50P Plug which requires a NEMA 6 50R ou...

Страница 9: ...stance where additional shielding gas is required to prevent porosity in the weld 6 When finished welding remember to close the gas valve on the bottle CHANGING THE DRIVER ROLLER The wire feed drive r...

Страница 10: ...setting FIG J1 3 Remove the thumb screw and clear plastic wire spool cover 4 Remove the thumb screw and spring tensioner that holds the wire spool on FIG K1 5 Place wire spool on spindle and replace...

Страница 11: ...faces Remove all flammable items within 35 feet of the welding area Always keep a fire extinguisher nearby while welding Use welding blankets to protect painted and or flammable surfaces rubber weathe...

Страница 12: ...cular to the base metal with 20 tilt back 10 Depress the trigger to start the wire feed which starts the arc NOTE A push perpendicular or drag technique can be used to weld the pieces together the typ...

Страница 13: ...switch Move switch to wire feed mode Loose or Open Connection in Gun Trigger Circuit Visual and continuity check of trigger wiring and connections Repair loose open connection Faulty Gun Trigger Meas...

Страница 14: ...age 240V AC replace Gas Solenoid Faulty Control Board Check voltage at CON 8 with Gun Trigger pulled Should be 240V AC If no voltage replace Control Board Unit Powers up Torch Trigger Pulled Drive Rol...

Страница 15: ...V2 Fan Voltage 240V AC with Power Switch ON V3 Drive Motor Voltage 2V to 24V DC across Wire Speed Potentiometer Range V4 Gas Solenoid Voltage 240V AC with Gun Trigger Pulled V5 Transformer Input Volt...

Страница 16: ...16 Eastwood Technical Assistance 800 343 9353 tech eastwood com EXPLODED VIEW WITH PARTS LIST...

Страница 17: ...ilable Torch Terminal 13 14429 Drive Motor Plastic 13 33094 Drive Motor Metal 14 Not Available MIG Torch Connector 15 Not Available Front Panel 16 Not Available MIG Gun Trigger Connector 17 Not Availa...

Страница 18: ...18 Eastwood Technical Assistance 800 343 9353 tech eastwood com NOTES...

Страница 19: ...To order parts and supplies 800 343 9353 eastwood com 19 NOTES...

Страница 20: ...tive Group LLC 8 20 Repair Manual 12012RM Rev 1 If you have any questions about the use of this product please contact The Eastwood Technical Assistance Service Department 800 343 9353 email tech east...

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