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Eastwood Technical Assistance: 800.343.9353  >>  [email protected]

ASSEMBLY PREPARATION

•  Obtaining the assistance of a helper during assembly is necessary. 

DO NOT

 attempt to construct this Body Cart without assistance!

•  The use of ANSI approved safety shoes, head protection gear and eye protection is necessary.
•  Perform assembly in a large, uncluttered area close to area of intended usage.
•  Allow sufficient area for operator and helper to remain clear when choosing operating area.
•  Use only on a firm, smooth, level and clean work surface. DO NOT use on a sloped or rough textured surface, earth, grass, sand, gravel  

or any other loose surface.

• 

DO NOT

 attempt to move Body Cart on sloped surfaces while loaded. 

• 

DO NOT

 attempt to raise or lower the Support Pads while the Body Cart is supporting a load. 

INJURY HAZARDS! 

  The Eastwood Body Cart consists of heavy metal components (151 lbs. [68.5kg.] assembled weight) which can cause potentially 

serious injuries if allowed to drop. Avoid pinching hands while handling parts during assembly. 

 

  To prevent scratches and damage to the finish of the Body Cart components, it is strongly advisable to use cardboard, carpet,  

blankets etc. covering a minimum 10’ x 10’ area before beginning assembly. 

ASSEMBLY

JOIN LONG/SHORT CORNER SUB-ASSEMBLIES [A] TO 
SHORT/LONG CORNER SUB-ASSEMBLIES [B] WITH [C] 
TO CREATE TWO FRAME HALVES

Note that the Long/Short 

[A]

 & Short/Long Corner 

[B]

  

Assemblies are mirror images of one another 

(FIG 1)

.

All Square Tubes 

MUST

 be installed with the through holes 

punched in the sides in the 

HORIZONTAL

 position.

1. 

Assemble one entire side of the Body Cart frame by 
placing one each Long/Short 

[A]

 & Short/Long Cor-

ner 

[B]

 Assembly on the floor with the 

Longer

 arms 

facing another and resting on their caster mounting 
square flanges 

(FIG 1)

.

2. 

Slip one end of a Long 40mm Square Tube, Interme-
diate Connector 

[C]

 into the 

Long

 square tubing arm 

of 

[A]

.

3. 

Slip the opposite end of the Long 40mm Square 
Tube, Intermediate Connector 

[C]

 into the 

Long

 

square tubing arm of 

[B] (FIG 2)

.

4. 

Thread two 10mm Knob Bolts 

[P]

 into the threaded 

bosses at the outer ends of the long arms and lightly 
hand tighten to keep tubes from sliding 

(FIG 2)

.

5. 

Repeat above steps 1, 2, 3 & 4 for remaining opposite 
frame side, Long/Short 

[A]

 & Short/Long Corner 

[B]

 

and Intermediate Connector 

[C]

 Assemblies.

FIG. 1

A

B

FIG. 2

A

B

C

P

Содержание 31539

Страница 1: ...HEAVY DUTY BODY CART INSTRUCTIONS Item 31539 ...

Страница 2: ...ediate Connectors C 4 Short 40mm Square Tube Intermediate Connectors D 2 30mm Square Tube Inner Connectors E 4 Locking Swivel Casters F 4 Corner Blocks G 4 Acme Thread Jacking Spinners H 4 Acme Thread Support Pads J HARDWARE 16 M10 x 30mm Bolts K 16 M10 Flat Washers L 16 M10 Lock Washers M 16 M10 Nuts N 16 M10 Knob Bolts P 4 12mm Short Locking Pins R 4 12mm Long Locking Pins S TOOLS REQUIRED Two 1...

Страница 3: ...city DO NOT use to support humans or animals DO NOT climb on the Body Cart DO NOT use the Body Cart to support items other than auto body shells or pickup beds DO NOT attempt to transport this Body Cart with a load attached by any hauling method DO NOT use with lifting devices and or chains cables or ropes that are frayed twisted kinked or otherwise damaged DO NOT remove or cover any of the factor...

Страница 4: ...ge to the finish of the Body Cart components it is strongly advisable to use cardboard carpet blankets etc covering a minimum 10 x 10 area before beginning assembly ASSEMBLY JOIN LONG SHORT CORNER SUB ASSEMBLIES A TO SHORT LONG CORNER SUB ASSEMBLIES B WITH C TO CREATE TWO FRAME HALVES Note that the Long Short A Short Long Corner B Assemblies are mirror images of one another FIG 1 All Square Tubes ...

Страница 5: ...er mounting square flanges 2 Slip one end of each of the four Short 40mm Square Tube Intermediate Connectors D into the of the four Short square tubing arms of the Corner Assemblies A B 3 Thread two 10mm Knob Bolts P into the threaded bosses at the outer ends of the short arms and lightly hand tighten to keep tubes from sliding 4 Slide one end of each of the two 30mm Square Tube Inner Connectors E...

Страница 6: ... four Swivel Casters F using sixteen M10 x 30mm Bolts K M10 Flat Washers L M10 Lock Wash ers M and M10 Nuts N Tighten all hardware securely FIG 5 FIG 5 INJURY HAZARDS The Eastwood Body Cart consists of heavy metal components which can cause potentially serious injuries if allowed to drop Avoid pinching hands while handling parts during assembly Obtaining the assistance of a helper during assembly ...

Страница 7: ...sition while the through holes in the sides must go in DOWN and be aligned with the through holes in the square tubing receptacles FIG 6 Thread the four Acme Threaded Jacking Spinners H onto the four Acme Threaded stubs of the Sup port Pads J FIG 7 Set the Acme Threaded post of each of the four Sup port Pads and Jacking Spinner assemblies J H into each of the Corner Blocks G FIG 8 Thread four Knob...

Страница 8: ...de rails allowing the telescoping tubes to slide Locate the nearest aligning through holes of the telescoping Square Tubes then insert the four 12mm Short Locking Pins R fully then swing the lock clips over the end of the pins to retain them FIG 9 Tighten the four Knob Bolts P securely WIDTH ADJUSTMENT Loosen the Knob Bolts P on the on both side rails allowing the telescoping tubes to slide Space ...

Страница 9: ...ur 12mm Long Locking Pins S fully then swing the lock clips over the end of the pins to retain them Tighten the four Knob Bolts P securely PAD HEIGHT FINE TUNING ADJUSTMENT Rotate the Acme Threaded Jacking Spinners H to raise the Support Pads J up or down as required to securely support the subject project car body FIGS 10 11 INJURY HAZARDS Store the Body Cart on a flat level surface only to preve...

Страница 10: ...ugged powder coating which will provide many years of effort free beauty however it is advisable to keep the finish clean and free from excessive dust and dirt Keep the Body Cart in a clean and dry environment DO NOT store it in or expose it to a damp or wet environment Occasionally inspect all components for potential damage and proper alignment Check all hardware for tightness DO NOT use if dama...

Страница 11: ...To order parts and supplies 800 343 9353 eastwood com 11 NOTES ...

Страница 12: ...estions about the use of this product please contact The Eastwood Technical Assistance Service Department 800 343 9353 email techelp eastwood com PDF version of this manual is available at eastwood com The Eastwood Company 263 Shoemaker Road Pottstown PA 19464 USA 800 343 9353 eastwood com ...

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