background image

 

 

 
3.5 Instrument accuracy 

  For external dimensions, accuracy better than

        0.5

m

20

0.2

 

  For internal dimensions, accuracy better than

      1

 
3.6 Universal worktable 

        a

  Installation area                                        approximately 160

160 mm

2

 

        b

Height adjustment range                         

0

100

mm 

        c

Transversal stroke                                                      25 mm 

        d

Tilting around Y-axis                               

 

 

3

 

        e

Worktable rotation                                   

 

 

4

   

        f

Admitted load                                           

 

 

10

 

 
3.7 Fitting dimension for inner diameter of the measuring cap-shaped accessories       

6H7 

 
3.8  Outer  diameter  for  the  rod  fitting  with  the  inner  diameter  of  the  measuring 

cap-shaped accessories                       

6g6 

 

3.9

mm

instrument size 

        Length

width

height                                          990

390

450 

4. Structure 

4.1 Base (See Fig.2) 

      It is used to bear and install the instrument and all accessories. It consists of base (1) 

and universal worktable (2). 

 

4.1.1 Base (See Fig.2, Fig. 3) 

          There  is  a  balance  device  in  the  base  right  side  to  ensure  the  universal  worktable 

lifting different weight workpiece. Operate the balance device by using a knob (3) 
in the base right side. The base is supported by 3 foundation screws (4)on the pads. 
Level the base by the 3 screws and level-meter (33). 

Содержание EX-100

Страница 1: ...EX 100 Manual for Universal Length Instrument with Digital Processing SUZHOU EASSON OPETO ELECTRONICS CO LTD...

Страница 2: ...t and correction 15 5 2 Measuring a typical workpiece 15 5 2 1 Measurement of workpiece outer dimensions 15 5 2 2 Measuring a cone 16 5 2 3 Inner dimension measurement using double measuring accessori...

Страница 3: ...2 3 First Loose slightly the left right 4 then Loose slightly the left right 7 Then remove the left right 4 and left right 7 Note carry out at same step during removing 4 and 7 4 Lock 1 and hold the...

Страница 4: ...3 Fig 3...

Страница 5: ...ral auxiliary accessories to improve its universal applications main subjects to be measured 1 Shaft hole plug gauge ring gauge clip gauge length bar cone cylindrical workpiece lower grade block gauge...

Страница 6: ...ith long life and high reliability b Photoelectric translation The scale is a black and white raster with 100 scales at each 1mm The indicating raster is a tetrad division phases When adjusting the fo...

Страница 7: ...al measuring accessories 1 60 b Universal measuring accessories 14 112 Thread measuring accessories a Thread pitch diameter measuring Max 200mm Pitch 0 5 6 b Internal thread pitch diameter measuring U...

Страница 8: ...uter diameter for the rod fitting with the inner diameter of the measuring cap shaped accessories 6g6 3 9 mm instrument size Length width height 990 390 450 4 Structure 4 1 Base See Fig 2 It is used t...

Страница 9: ...7 Locking hand wheel for worktable Lifting 8 Top limit screw for lifting the worktable 9 Bottom limit screw for lifting the worktable 10 Height figured scale for lifting the worktable 11 Adjusting kn...

Страница 10: ...board single V shaped rack double V shaped rack or a cross shaped rack According to the requirements the universal worktable may carry out the following motions a The universal worktable can be adjust...

Страница 11: ...e the Abbe measuring device The locking screw 20 is used to lock the spindle at a position The measuring spindle can move within 100mm The raster reading head is fixed with the measuring spindle and m...

Страница 12: ...used to measure a hole with a diameter within 1 60 mm It can be used to measure a hole with a diameter within 14 112 mm if the universal measuring accessories are applied Dmax 60 K W mm Where wall th...

Страница 13: ...th different sizes It is recommended to use the large size measuring accessories as possible during measuring The small size measuring accessories can be used to measure a hole diameter within 10 430...

Страница 14: ...d rod 59 penetrating depth 5mm a 12mm ball end rod 60 penetrating depth 8mm and a rod 61 with a 100mm stylus These rods can be fixed on the measuring accessories at 25mm interval within 200mm The maxi...

Страница 15: ...ting method 5 1 Key points fore application 5 1 1 Selection and adjustment for the cap shaped measuring accessories For contact type universal length instrument it can avoid from the bigger measuring...

Страница 16: ...ce between parallel planes Spherical cap shaped measuring accessories Cylindrical parts Spherical cap shaped measuring accessories move the worktable to find the turn over point as the highest point o...

Страница 17: ...s produced by the weights 2 5N and 1 5N Turn the button 31 shown in Fig 2 and open a door to fetch weights During measuring a large size workpiece or using large size measuring accessories apply a mea...

Страница 18: ...as Fig 13 to measure a cylinder first adjust the knob according to Fig 13a to make the worktable tilt to left and right find the minimum reading i e the first turn over point and the state Then move t...

Страница 19: ...t for workpiece Then calculate L according to the above formula and correct the measuring results the workpiece and instrument temperature can be checked with a attached thermometer With regard to our...

Страница 20: ...after b is carried out to see if the value L0 changes If not the value L0 will be effective To find shape error of the workpiece repeat b several times change the workpiece position to be measured and...

Страница 21: ...When using small size measuring accessories it is necessary to change the shaft into a special one and make its mark align with the tailstock mark The measuring accessories are mounted on the fixed s...

Страница 22: ...applied to indicate the contact state It owns high precision and can be used to measure a small hole due to its not using the measuring force It shall be adjusted as follows before measuring a Check i...

Страница 23: ...and record the reading A1 Turn the transversal micro active handwheel to make the rob leave from the workpiece until the rob approach the hole wall again Record the reading A2 while the LED flashes C...

Страница 24: ...hod a According to the LED indication collect two points a1 a2 at two ends of chord 1 b Make the transversal handwheel move a distance H c According to the LED indication collect two points a3 a4 at t...

Страница 25: ...t and the measuring method is similar to 5 2 4 They also can be used together with the tilted carrier Fig 10 During the robcontacting with each side of the workpiece it is needed to place weight in di...

Страница 26: ...mm P mm 3 pin diameter d mm Pitch P mm 3 pin diameter d mm 0 2 0 3 0 35 0 4 0 45 0 5 0 6 0 7 0 118 0 142 0 201 0 232 0 260 0 291 0 343 0 402 0 75 0 8 1 0 1 25 1 5 1 75 2 0 2 5 0 433 0 461 0 572 0 724...

Страница 27: ...stroke Remove the workpiece and make the two cap shaped measuring accessories contact to reset and return the instrument back to the measuring spindle Move the worktable up or down to make the axial...

Страница 28: ...of an internal thread pitch diameter Fig 18 For measuring an internal pitch diameter the used method is a relative measurement The standard sample is combined of a pair of measuring block with standar...

Страница 29: ...28 P2 8 d2 P 2 Ctg 2 d Sin 2 Fig 16 Measuring principle for internal thread Metric thread Pitch p mm Imperial thread Pitch p Ball diameter d mm 2 8 5 0 8...

Страница 30: ...s needed to calculate the dimension E for underlay between the measuring blocks E d2 P 2 Ctg 2 a b P2 8 d2 P 2 Ctg 2 d Sin 2 Measuring steps for internal pitch meter a Combined Standard Sample Accordi...

Страница 31: ...ead measuring rob according to Fig 19 Mount the workpiece and press it tightly with a spring bearer plate Move the rob to approach to the workpiece hole The worktable shall have enough space for float...

Страница 32: ...mm in the previous example d2 0 060 0 0268 0 0332 mm the actual pitch diameter d2 51 329 0 0332 51 3622 mm Fig 18 Measuring an internal pitch diameter 6 Maintenance 6 1 The room for mounting the inst...

Страница 33: ...elements if required first wipe off the dust by using a brush with absorbent fine soft hair then wipe lightly them with absorbent and clean fine soft cloth or a piece of absorbent cotton dipping with...

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