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E T X   T S O   L I T H I U M   B A T T E R I E S  
 

 

Installation 

The instruction given here is generic and is NOT the sole installation instruction for a 
particular aircraft.  Appendix B has a block diagram of a typical installation.  For a specific 

aircraft, refer to the documentation listed in the Appendix of the Instructions on Continued 
Air Worthiness (ICA) manual. 

 

Remove all metal objects from your person before handling the battery and use insulated tools for 

installation. 

 

The power terminals are ALWAYS live.  Do not short across the terminals. Use caution when 
handling the battery inside the aircraft around metallic structures. 

Battery Installation Location 

The battery is designed to be mounted in a variety of locations within the aircraft including the 
engine compartment, baggage compartment or cabin as long as the environmental condition in 

those  locations  do  not  exceed  the  battery’s  specifications  (see  the  specifications  section  and 
environmental qualification section of this manual).  The battery can be mounted upright or on its 

side. 

Battery Installation 

Lithium Iron Phosphate batteries are very robust, but if mishandled or misused they can 

rupture and they can burn.  Never disassemble the battery or disable the built-in Battery 
Management System (BMS).  It is recommended you check the voltage before installing.  If 

the voltage is below 26.4V, charge the battery before installing.  Follow these steps to 
properly and safely install your new ETX Lithium battery. 

 

1.

 

Remove the old battery, while paying attention to the routing and placement of 

wires, cables and protective covers. 
 

2.

 

Check the battery cables and connectors for corrosion or damage.  Pay special 
attention to the positive battery cable (red cable), checking for cuts or wear marks in 

the insulation.  Clean and or replace the battery cables as required. 

 

3.

 

Mount the battery in an approved battery box or the existing battery box with the 
approved spacer (see Appendix for specific instructions). 

 

4.

 

Connect the positive (red) cable first.  Make sure the Phillips screw is securely 

fastened (45in-lbs), but do not over-tighten.  Next, connect the negative (black) 
cable.   Do not connect the battery in reverse polarity (positive to negative or 

negative to positive). 

 

5.

 

Re-install the battery holder or strap and tighten securely.  Re-secure all the wires and 
cables with zip-ties or other fasteners.  See specification section above for battery 

Содержание ETX Series

Страница 1: ...is the property of EarthX Inc EarthX reserves the right to make changes to its documents or products without notice It is the responsibility of each user to ensure that all applications of EarthX s pr...

Страница 2: ...E T X S E R I E S L I T H I U M B A T T E R I E S Revision Log Rev Description Date New Created New 11 6 2020 I C O N K E Y Valuable information Caution...

Страница 3: ...on 9 Battery Installation Location 9 Battery Installation 9 Battery Vent Installation 10 Fault Monitoring Installation 10 Voltage Monitoring if applicable 13 Accessory Parts 13 Replaceable Parts 13 In...

Страница 4: ...ndamentally different than lead acid batteries A lithium battery voltage remains relatively constant while discharging while voltage for a lead acid battery decreases As such 16Ah lithium battery has...

Страница 5: ...to activate first typically less than 100ms This design offers charge voltage protection greater than 100V The discharge current current out of battery is unaffected in this situation All components a...

Страница 6: ...s of the message DataDefinition The following table describes the data bytes Num of Bytes Description Valid Data Range Units Data Type 2 Voltage 0 6 000 Centi volts 100th of volt uint16 2 Charge Level...

Страница 7: ...installed and tested The battery vent system must be installed see installation section of this manual The battery must be installed in such a manner and or location to limit radiant and convection h...

Страница 8: ...6in H 166mm L x129mm W x168mm H Environmental Rating resistance to water intrusion IP 66 wash down with a high pressure washer Operating Temperature short term 30 C to 60 C 65 C for 30minutes Storage...

Страница 9: ...a good indication of full charge while 25 5V is an indication of a deeply discharged battery at 25 C The graph below illustrate that usable Ah is nearly the same regardless of the discharge rate disc...

Страница 10: ...anking Amp test standard as the lead acid battery manufacturers DO 311A IPP IPR test performed at 0 F As such our battery with a similar cold cranking rating as a lead acid battery should provide the...

Страница 11: ...resistance decreases so the self discharge rate increases See the graph below for self discharge rates in per month versus temperature 0 20 40 60 80 100 40 30 20 10 0 10 20 30 40 of Peak Cranking Amp...

Страница 12: ...teries are very robust but if mishandled or misused they can rupture and they can burn Never disassemble the battery or disable the built in Battery Management System BMS It is recommended you check t...

Страница 13: ...nd within 12 of the aircraft exit Be careful not to crush or restrict flow through the tubing The minimum bend radius is 3 tighter bends could cause the tubing to kink Only EarthX supplied tubing shou...

Страница 14: ...be compatible with most other manufacturers male quick connect terminals The following two examples detail how to connect the fault monitoring output to an EFIS general purpose discrete input The EFIS...

Страница 15: ...er defined alert type Fault Monitoring Connection to 24V LED Connect the LED s red wire to a spare or existing fuse or breaker off the electrical bus Use any 25 Amp to 2 Amp fuse or breaker Connect th...

Страница 16: ...level is very different from a lead acid battery for a lithium battery is completely drained at approximately 23V and the normal resting voltage is 26 6V Note this table pertains to existing voltage l...

Страница 17: ...start or the battery seems low or the voltage is less than 26 4 volt charge it for the recommended time and charge rates shown below and disconnect the charger when charging is complete The recommend...

Страница 18: ...till will not charge contact EarthX tech support If using a Ground Power Unit GPU the current rating or current setting SHALL NOT be more than the max charge rate stated on the battery label or in thi...

Страница 19: ...eceipt is available from the manufacturing date on the battery The warranty is non transferable and for the original purchaser Batteries determined to meet the conditions of this warranty will be repl...

Страница 20: ...9 of the Code of Federal Regulations or CFR s Title 49 CFR Sections 100 185 of the U S Hazardous Materials Regulations HMR Terminology The following table describes the terminology used in this docume...

Страница 21: ...Operating High Temperature 2 4 4 11 Passed functional performance per DO 311A Section 2 2 1 11 Short Circuit with Protection Enabled 2 4 4 12 Passed functional performance per DO 311A Section 2 2 1 12...

Страница 22: ...A Operational Shock and Crash Safety 7 Equipment tested to Categories B Vibration 8 Equipment tested to Category R S and U aircraft zone 1 and 2 for fixed wing turbojet engine aircraft fixed wing und...

Страница 23: ...3 Equipment identified as Category X no test performed Icing 24 Equipment identified as Category X no test performed Electrostatic Discharge 25 Equipment tested to Categories A Fire Flammability 26 Eq...

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