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CARE AND OPERATION 

 

PAGE 13 

BREAK-IN PERIOD

 

Your fireplace insert finish is a high temperature paint 
that requires time and temperature to completely cure. 
We recommend that you ventilate the house during the 
initial burns. The paint emits non-toxic odors during this 
process. 
 

KEEP YOUR HOUSE WELL VENTILATED DURING 
THE CURING PROCESS TO PREVENT ACTIVATION 
OF YOUR HOME SMOKE DETECTOR. 

 
The paint manufacturer recommends three burn cycles 
to cure the paint. The first two burns should be low heat, 
approximately 250°F., for 20 minutes each, using paper 
and light kindling.  
 
After each 20-minute burn, allow the appliance to cool 
completely. The third burn should be at least medium 
high or about 450°F. for 45 - 60 minutes. The paint will 
become soft and emit non-toxic haze during these burns. 
Keep the area well ventilated. 
 
As the paint cures it will become slightly lighter in color. 
Eventually the entire surface will become an even color. 
Once the paint has been softened and cooled two or 
three times, it will harden. Do not turn on a blower during 
the curing process.  Do not place anything on the fire-
place insert surface until the paint is completely cured. 
Do not attempt to repaint the fireplace insert until the 
paint is completely cured. If the surface later becomes 
stained or marred, it may be lightly sanded and touched 
up with spray paint from the same paint manufacturer 
(See Maintenance – Repainting a Stove). Paint is avail-
able at your local authorized Lennox Hearth Products 
dealer. Never attempt to paint a hot stove. 

 
CATALYTIC COMBUSTOR 

During the start-up of a cold stove, a medium to high firing 
rate must be maintained for about 20 minutes. The high 
firing rate will ensure that the stove, the flue, the catalyst, 
and the fuel are all stabilized at proper operating tempera-
tures. Even though it's possible to have temperatures in 
the stove reach 600°F. within two or three minutes after 
the fire is started, do not set the primary air control lever to 
the "LOW" position until approximately twenty minutes 
have passed.  Setting the primary air control on "LOW" too 
early could result in either the fire or the catalytic combus-
tor going out. 
 
At the end of a burn cycle, it's possible that the hot embers 
remaining might not provide sufficient fuel value for the 
catalyst to retain its minimum operating temperature of 
600°F. During the refueling, we recommend that the stove 
be refired for about 10 minutes with the bypass open to 
ensure a good draw is established and that the catalyst 
reaches 600° F. The refiring will ensure sufficient tempera-
tures and proper amounts of volatiles for the catalyst to 
operate properly. 

 
When refueling a hot stove with the catalyst still operating, 
no refiring step is necessary. Just open the bypass, set the 
primary air control to high, open the door approximately 
1/2 inch, and wait for about thirty seconds. Load the fuel, 
close the door, close the bypass and set the primary air 
control to normal operation. Temperatures within the fire-
box should be hot enough to maintain the catalytic opera-
tion. 
 

HOW TO START AND MAINTAIN A FIRE

 

1.  (If optional ash drawer is installed) Check to ensure 

the ash dump cover (in center of firebox floor) is in 
place and the ash drawer is closed. 

2.  Open the bypass damper control by pulling it toward 

you. In the "OPEN" position the draft air will bypass 
the catalytic combustor and make starting the fire eas-
ier.  

3.  Set the primary air control lever on "HIGH". The 

"HIGH" setting will maximize your primary combustion 
air. 

4.  Build a fire directly on the firebrick covering the bottom 

of the stove. 

 

a.  Place five or six loosely crumpled sheets of news-

paper in the stove. 

 

b.  Add a small amount of dry kindling randomly on 

the top of the newspaper. 

c.  Place a few more loosely crumpled newspapers 

on top of the kindling and light the bottom paper 
first, then light the top paper.  

5.  Once the kindling is ignited and burning on its own, 

close the fuel door. The upper fire should help preheat 
the chimney and create an effective draft while the 
lower fire ignites the kindling. 

6.  When the kindling is burning well, add increasingly 

larger pieces of wood until the fire is actively burning. 

7.  When the fire is well established, use the damper 

hook and close the bypass by pushing the control rod 
in (catalytic temperature probe should read 500-
600°F, takes approximately 20 - 25 minutes to reach 
this temperature). 

8.  When the fire is well-established slide the air control 

lever for the desired heat output. 

 

REFUELING 

To refuel the stove, open the bypass and move the pri-
mary air control to "HIGH". Let the fire "LIVEN UP" for 
about one minute. Open the fuel door about 1/2" and hold 
in this position about 30 seconds or until the stove is draft-
ing well. Open the door and add wood. After refueling, re-
set the primary draft control to the desired position, and 
close the bypass when the catalytic temperature probe 
reaches operating temperatures. 
 

Содержание BV400C-2

Страница 1: ...EL BV400C 2 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED CATALYTIC WOOD BURNING FIREPLACE INSERT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION P N 775 005M Rev M 12 03 ...

Страница 2: ...imney con nector glows you are overfiring Overfiring this appliance could cause a house fire Overfiring is a condition where the appliance is operated at temperatures above its design capabilities see Overfiring on page 19 Overfiring can be caused by improper installation improper op eration lack of maintenance or improper fuel usage Damage caused from overfiring is NOT covered under the manufactu...

Страница 3: ...re probe and sleeve One Damper hook One Skid plate One 48 x 32 Surround Kit USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual The Home owner s Care and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your applian...

Страница 4: ...hin the same room you must follow the requirements of your local code Check with your local building de partment for requirements in your area IMPORTANT THIS APPLIANCE IS NOT APPROVED FOR INSTALLATION INTO A MANUFACTURED MO BILE HOME FLOOR PROTECTION This appliance requires a heat resistant non combustible approved fireplace hearth or hearth extension If a hearth extension is used it must be a 3 8...

Страница 5: ...tute ANSI NFPA 211 92 draft 1 7 A chimney or vent shall be so designed and con structed to develop a flow sufficient to completely remove all flue and vent gases to the outside atmosphere The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manufacturer s instructions PROVIDE ADEQUATE AIR FOR COMBUSTION In well insulated and weather tight homes ...

Страница 6: ...S This appliance is approved for installation into a ma sonry fireplace built to UBC Chapter 37 standards Do not remove brick or mortar form the masonry fireplace to accommodate this appliance Venting Requirements for masonry fireplace The fireplace damper must be secured in the open po sition As a minimum a flue extension past the fireplace header is required A preferred installation is a positiv...

Страница 7: ... your Catalytic Combus tor should operate between 1000 1800 F POWER CORD CHANGEOVER DANGER Risk of electrical shock Disconnect power be fore servicing unit Do not route power cord beneath heater To change the power cord from one side of insert to the other perform the following steps 1 Ensure power cord in NOT plugged in 2 Remove the louver blower panels on each side of fuel door as follows Each p...

Страница 8: ...starter pipe with flue See Offset Adapter page 24 for ordering information Do not push in sert in completely until surround assembly is in stalled Care should be used to ensure that this ad justable connector is oriented so it does not angle downhill when positioned on the flue outlet on top of insert Offset Adaptors comes in two sizes See page 24 11 The floor of the fireplace is lower then the he...

Страница 9: ...ing il lustrations Attach trim to the surround Clips Heat Deflector Must Be Installed If There is a Mantel 16 Push the insert back until surround panel insulation is compressed against the fireplace front forming a tight seal Test for air leaks by holding a candle around the edge of the surround to see if the smoke is pulled into the fireplace TEST FOR AIR LEAKS BY HOLDING A CANDLE AROUND EDGE OF ...

Страница 10: ...stall 6 or 8 flex pipe to achieve the same result Use an offset adapter see page 24 to handle offsets This part is available through your dealer A preferable installation is the positive flue connection a posi tive seal between the flue extension and the chimney This can be achieved by using a filler plate A filler plate can be made by making a cardboard pattern to fit the fireplace throat Lay the...

Страница 11: ...ower Higher AIR AND DAMPER CONTROLS CATALYTIC BYPASS DAMPER CONTROL The bypass damper control handle is located on the front of the insert see above illustration By pushing in or pulling out the handle the operator can route the ex haust either through the catalytic combustor pushed in or directly up the flue pulled out When starting a fire or refueling the handle must be pulled out Once the fire ...

Страница 12: ...will help clean off much of the normal buildup see Troubleshooting A commer cial glass cleaner designed for fireplace inserts is rec ommended for cleaning The glass should be cleaned thoroughly with glass cleaner and a soft cloth BEFORE the fireplace insert is burned DOOR GASKET The door gasket must be kept in good condition Do not leave the stove burning with the door ajar or open Leav ing the do...

Страница 13: ...ueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will ensure sufficient tempera tures and proper amounts of volatiles for the catalyst to operate properly When refueling a hot stove with the catalyst still operating no refiring step is necessary Just open the bypass set the ...

Страница 14: ... have to be manually turned off by rotating the rheostat dial counterclockwise until it clicks CAUTION Burning the insert at a high burn rate for extended periods without running the blowers can cause excessive temperatures resulting in overfir ing damage to the appliance Overfiring damage is not covered under the 5 year prorated warranty WARNING This appliance is equipped with a blower system whi...

Страница 15: ...h to ensure good air circulation on both sides leav ing adequate space between woodpiles to walk comfort able Do not stack wood against a wall or building It helps to elevate the woodpiles off the ground two 2 x 4 s running lengthwise beneath the woodpile works well This allows air to flow under the bottom logs Wood that is kept outdoors either covered with a tarp or not covered at all will not bu...

Страница 16: ...his creosote makes an extremely hot fire Also creosote deposits tend to form in long runs of venting where gases become too cool prior to exhausting Note Single wall pipe cools rapidly there fore installations using this type of flue are more suscep tible to creosote deposits To inhibit the build up of creosote adjust the primary air control to a medium high or high setting for a 10 minute period ...

Страница 17: ...r old combustor can be improved by following this Major Cleaning Procedure Soak the combustor in a hot cleaning solution of a 50 50 mixture of white vinegar and distilled water for 30 minutes Then rinse by soak ing in hot distilled water After 15 minutes remove the combustor from the rinse water and gently shake out excess water It is unlikely that you will notice a visible difference in the combu...

Страница 18: ...e based on average climates and home design 5 There s an obstruction in the chimney 6 The chimney or chimney cap is restricted by creosote preventing enough draw to sustain a HIGH heat rate 7 Combustor light off has not occurred DOES NOT MAINTAIN A FIRE 1 Soft wood does not burn as long or as well as seasoned hardwood resulting in a short burn time 2 Wood size too small Burns at too rapid a rate 3...

Страница 19: ...ft requirements of the appliance are being met A draft gauge should read between 05 and 07 inches water column W C I Excessive draft above 07 W C I will allow too much combustion air to be pulled into the firebox which results in hotter burns Too little draft below 05 W C I will not allow enough combustion air delivery to maintain a fire well or cause performance problems such as smoking this may ...

Страница 20: ...Stove to Center of Flue 6 Approximate burn time 8 12 hours Approximate Fuel capacity 80 lbs Firebox size cubic feet 3 72 c f Maximum Burn Rate BTU 66 805 EPA BTU Range 11 000 48 100 BTU EPA Efficiency 72 Emissions Rate grams hour 3 0 gph Approximate weight with brick 455 lbs Air Control Manual Blower Assemblies Standard 500 cfm Comes standard with 4 blowers 125 cfm each heat activation switch manu...

Страница 21: ...g BV100 Probe Combustor Temperature 11485 Housing Combustor 11481H Gasket Interam Combustor 1 16 x3 x36 Room Air Blower Parts 410 25L Blower Assembly Left 410 25R Blower Assembly Right 11565 Disc Low Limit fan disc for blowers F110 20F 60T12 LB 102280 Wire Harness Kit Includes Left Side Crossover Wire Harness Right Side Wire Harness and Power Cord 10050087 Knob Rheostat LB 101496 Motor Blower 1 ea...

Страница 22: ...ed FB22 Firebrick 9 x 3 Regular order 2 if set is needed FB 1 Firebrick 9 x 4 Regular order 8 if set is needed FB 2 Firebrick 9 x 4 w Notch order 4 if set is needed 11812 Gasket Ash Dump 4 1 4 x 8 3 8 x 1 2 C 200 51 Hook Damper Coil handle with hook for opening closing damper bypass Blower assemblies include 2 blowers w propellers mounting bracket and terminal block All firebrick are 1 thick FIREB...

Страница 23: ... Shown HANDLE ASSEMBLY P N LB 102214 DRAFT MODULE ASSEMBLY Cat No 26M68 WIRE HARNESS KIT P N LB 102280 Includes the following 3 Components Wire Harness Right Side Wire Harness Left Side Crossover Wires To Left Side Replacement Power Cord Damper Rod Damper Stop LB 102215 Set Screws Damper Door Damper Blade Assembly Torque Plate Nut Washers Handle Rod Coil Handle ...

Страница 24: ...ic Black 12 oz Spray Can stove pipe paint OFFSET ADAPTERS CAT NO 14M77 8 to 8 for Masonry Fireplaces 14M79 8 to 6 for Factory Built Fireplaces Installations requiring offsets can be handled using an offset adapter it aligns starter pipe with flue CAT NO 14M77 8 to 8 CAT NO 14M79 8 to 6 Actual Appearance OPTIONAL ASH DRAWER Catalog 14M69 The optional ash drawer assembly installs underneath the ap p...

Страница 25: ...SAFETY LISTING LABEL PAGE 25 ...

Страница 26: ...EPA LABEL PAGE 26 ...

Страница 27: ...ERSHIP RECORDS PAGE 27 Dealer s Name Dealer s Address City State Zip Code Serial Number Date of Purchase Date Installed Notes SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description ...

Страница 28: ...1110 West Taft Avenue Orange CA 92865 ...

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