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Earthcore Industries

Isokern Maximus Linear Series Gas Fireplace 

01/2020

Isokern Maximus Linear Assembly Instructions

 The following assembly instructions identify the parts by 

name, part number and the placement of each part in the 

assembly process.

NOTE: 

At all component placements, be sure to mortar all 

contact surfaces with Earthcore Adhesive. Check for complete 

sealing of each contact joint while assembly progresses. 

1. 

Apply Earthcore Adhesive to the joint between each 

baseplate part and set the base plates in a full bed of 

Earthcore Adhesive on a level support surface 

(Figure 9)

.  

See page 15 for supporting floor system. Do not set the 

base plate so that it is in span. Refer to pages 6-13

 

for part 

dimensions. 

RAISED HEARTH:

If the design preference is for a raised hearth (floor of the 

fireplace elevated above the room’s floor), then the base plate 

can be set on a noncombustible platform that is built up to the 

desired raised hearth height on the concrete support slab. See 

page 18.

 

When calculating raised hearth height, be sure to allow for 

the 3”-thick base plate plus the 2 1/2”-thick fire brick floor in 

addition to the height of the platform. 

 

For all “raised hearth” construction where concrete blocks 

are used to create the raised platform, it is necessary to use 

the base plate. Be sure to Earthcore Adhesive the concrete 

block platform together. CMU used for base plate support 

should be rated ASTM 90.

 

Whether a hearth or a raised hearth is installed, the 

combustible floor in front of the fireplace must be covered 

with a noncombustible hearth extension set tight against the 

fireplace front and extending at least 20” out from the finished 

fireplace and at least 12" beyond the sides of the fireplace 

opening. See pages 14 and 15

2. 

Set the first course of the firebox side walls and back 

walls into place 

(Figures 10  and 11).

NOTE:

 It may be convenient to dry set the first course of 

side walls and back walls into place on the Isokern base 

plate and then trace their position on the base plate with a 

pencil. 

After outlining the dry set pieces, remove them and apply 

Earthcore Adhesive to the areas traced on the base plate 

where the side walls and back wall are to sit. By doing this, 

the first layer of wall components can be set directly into 

Earthcore Adhesive already applied to the proper areas on 

the base plate.

 

Earthcore 

Adhesive

FIGURE 9

Earthcore 

Adhesive

FIGURE 10

Part #M90

Earthcore 

Adhesive

Part #M90

FIGURE 11

Base Plates:

48":   Part# M93

72":   Part#  M91, M91

96":   Part# M91, M93, 191 

120": Part# M96, M92, M93

Back wall Course:

48":   Part# M67

72":   Part#  73, 72

96": Part# 160, 162, 73

120": Part# 71,162,162, 73

Содержание Isokern MAXIMUS 2L48

Страница 1: ...g exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHATTO DO IFYOU SMEL...

Страница 2: ...ional Log Sets 56 Warranty Card 57 Warranty Disclaimer 58 ISOKERN LINEAR GAS FIREPLACE LISTED VENTED GAS FIREPLACE PER ANSI Z21 50 2019 CSA 2 22 2019 NOT FOR USE WITH SOLID FUEL FOR USE WITH PROPANE L...

Страница 3: ...fuel other than the listed gas log unit and the type of gas approved for use in this gas appliance The most important areas of concern with the installation of the top venting Isokern Maximus Linear S...

Страница 4: ...governing fireplaces and fireplace installations The Isokern Maximus Linear Series installation must comply with all local regional state and national codes and regulations 2 The Isokern Maximus Line...

Страница 5: ...diately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 21 The Isokern Maximus Linear Series i...

Страница 6: ...iew Side View Plan View Top View 1340 52 3 4 1224 48 3 16 416 5 16 3 8 1148 45 3 16 757 29 13 16 480 18 7 8 1281 50 7 16 63 2 1 2 417 16 7 16 547 21 9 16 38 1 1 2 1281 50 3 8 710 27 15 16 881 5 34 11...

Страница 7: ...ern LINEAR Base Plate 3 25 16 34 Isokern LINEAR Side Sloping Qty 2 28 8 9 2 M90 Isokern LINEAR Sidewall Qty 4 M94L M94R Isokern LINEAR Damper End Left Right 13 Isokern LINEAR Smoke Dome QTY 2 81 Isoke...

Страница 8: ...85 13 16 2064 81 1 4 75 3 757 29 13 16 1281 50 7 16 1987 5 78 1 4 38 1 1 2 547 21 9 16 38 1 1 2 381 50 8 15 2 9 9 640 25 3 16 2180 85 13 16 710 27 15 16 1090 42 15 16 1090 42 15 16 63 2 1 2 417 16 7 1...

Страница 9: ...e Dome Qty 2 4 16 3 25 16 34 Isokern LINEAR Side Sloping Qty 2 28 8 9 2 M90 Isokern LINEAR Sidewall Qty 4 9 73 Isokern LINEAR Backwall Qty 2 Component Part Description 72 Isokern LINEAR Backwall Qty 2...

Страница 10: ...8 2749 108 3 16 2556 5 100 5 8 38 1 1 2 547 21 9 16 38 1 1 2 443 50 8 17 7 16 2 9 9 640 25 3 16 70 2 3 4 710 27 15 16 1374 54 1 8 1374 54 1 8 63 2 1 2 417 16 7 16 547 21 9 16 38 1 1 2 1281 50 3 8 710...

Страница 11: ...4L M94R Isokern LINEAR Damper End Left Right Isokern LINEAR Back wall Qty 25 160 Isokern LINEAR Base Plate 191 162 Isokern LINEAR Back wall Qty 2 73 Isokern LINEAR Back wall Qty 2 113 Isokern LINEAR S...

Страница 12: ...3345 131 3 4 3153 124 1 8 38 1 1 2 547 21 1 2 38 1 1 2 443 50 8 17 1 2 2 9 9 640 25 1 4 70 2 3 4 1672 5 65 7 8 272 5 10 3 4 1672 5 65 7 8 63 2 1 2 417 16 7 16 547 21 9 16 38 1 1 2 1281 50 3 8 710 27...

Страница 13: ...sokern LINEAR Back wall Qty 4 162 71 Isokern LINEAR Back wall Qty 2 73 Isokern LINEAR Back wall Qty 2 116 Isokern LINEAR Smoke Dome Qty 2 116 SMOKE DOME MIDDLE LARGE 10 MAGNUM QTY 2 42 1 2 4 16 162 BA...

Страница 14: ...ction materials and considered to be wood framing materials particle board mill board plywood paneling plywood sub flooring and wood flooring CAUTION Maintain three inches 3 clearance to insulation an...

Страница 15: ...1 990 lb includes steel angle but no burner flue accessories c LINEAR 96 2 450 lb includes steel angle but no burner flue accessories d LINEAR 120 2 997 lb includes steel angle but no burner flue acc...

Страница 16: ...h detail 3 Rough framing dimension for depth C allows for the required 1 1 2 clearance at the back of the fireplace 29 1 2 is only for an interior wall as most exterior wall framings have insulation E...

Страница 17: ...he face of the entire joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional 1 2 beads of the Earthcore Adhesive to the are...

Страница 18: ...crete blocks are used to create the raised platform it is necessary to use the base plate Be sure to Earthcore Adhesive the concrete block platform together CMU used for base plate support should be r...

Страница 19: ...of the box assembly for level by inserting a shim supplied with the unit between the lowest wall component and the top surface of the base plate Any gap created under the wall components during the s...

Страница 20: ...r its own side of the unit When properly set each damper side piece fits flush with the outside face of the firebox side wall so that its interior bottom edge aligns with the interior angle of the fir...

Страница 21: ...create a space of 17 between the front and rear smoke dome components Figure 14 8 Position the smoke dome s sloping side walls at each end of the smoke dome components The sloping side walls fit in be...

Страница 22: ...moke dome wall assembly One side of the top plate shows a thickened center This side is the bottom face The flue hole in the top plate is centered in the smoke dome from side to side but is offset fro...

Страница 23: ...ore Industries 01 2020 Isokern Maximus Linear Series Gas Fireplace Assembled LINEAR 48 M90 M90 M94R 34 M93 70 13 81 70 M67 M67 Assembled LINEAR 72 M90 M90 M94R 34 M91 72 72 73 69 83 69 18 16 77A 121 1...

Страница 24: ...r Series Gas Fireplace 01 2020 M90 M90 M94R 34 M91 191 M93 73 162 73 160 162 68 167 68 16 113 17 77A 122 122 68 160 Assembled LINEAR 120 M90 M90 M94R 34 96 M92 M93 73 162 162 71 73 71 162 162 70 69 74...

Страница 25: ...o forty feet 40 WARNING Do not use combustible duct material Avoid installing a combustion air inlet where the opening could be blocked by snow bushes or other obstacles Air inlet ducts shall not term...

Страница 26: ...as occupied spaces or anywhere the surface of the chimney could be contacted by persons or combustible materials The air space between the outer wall of the chimney and the enclosure shall not be less...

Страница 27: ...t 18 Length 12M4 B Vent 4 Length 12M5 B Vent 5 Length 12M12A B Vent 12 Adjustable Length 12M18A B Vent 18 Adjustable Length 12M45 45 Deg Adjustable Elbow 12MDD 12 B Vent Draft Diverter B Vent Metal Ch...

Страница 28: ...sible for inspection cleaning and servicing after installation 2 Starting at the anchor plate attach the first section of B Vent Pipe It is acceptable to use screws to attach the B Vent to the anchor...

Страница 29: ...on vent sections exposed to atmosphere At the roof the opening should be 2 inches 51 mm greater than the B Vent OD Above the roof a flashing is required to maintain the one inch 25 4 mm clearance to t...

Страница 30: ...fer to these component s individual manuals TO REDUCETHE RISK OF FIRE ELECTRICAL SHOCK OR INJURYTO PERSONS OBSERVETHE FOLLOWING 1 Use this unit in the manner intended by the manufacturer If you have q...

Страница 31: ...the gas valve for fireplace operation The actuator has two end switches to prove damper position open or closed and is equipped with the Enerdrive fail safe system to open the damper in the event of...

Страница 32: ...quired by the authority having jurisdiction the installation must also conform to the Standard for Draft Equipment and The National Fuel Gas Code ANSI Z223 1 NFPA 54 All electrical wiring must be in a...

Страница 33: ...one mounting hole in each corner of the adapter Use bolts and locking nuts to secure the fan to the MFD WIRING OF A GAS FIREPLACE WITH A DAMPER 6 The MFD must be interlocked to an ENERVEX control When...

Страница 34: ...D PART DESCRIPT 1 SC121204M MODIFIED 12X12X4 GAS VALVE ENCLOS 2 PSE C7 531 84 PILOT ASSEMBLY 3 SIT0 855 006 SIT PROFLAME2 855 MODULATING VALV 4 SIT0 584 308 SIT PROFLAME2 MODULATING VALVE C 5 N A SIT...

Страница 35: ...lied Approximately 35 to 40 lbs of prepared mortar will lay up one hundred 9 x 4 x 2 straights DO NOT add additives such as fire clay sand cement or other accelerators These instructions may vary beca...

Страница 36: ...dewall as well as an 1 4 gap is kept between firebrick and damper beam assembly to allow for expansion 4 Starting from the front edge of the unit s sidewall apply split firebrick to the side wall of t...

Страница 37: ...rn unit with Earthcore Adhesive or other non combustible grout IMPORTANT Since there is no fire brick set along the top of the Maximus Linear firebox opening when setting the noncombustible facing mat...

Страница 38: ...long the sides of the fireplace opening which project more than one and one half inches 1 1 2 from the face of the fireplace shall have additional clearance equal to that of the projection Parts of th...

Страница 39: ...g system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas piping system by closing its equipment shutoff valve duri...

Страница 40: ...in specific situations may differ 25 Never install an ISOFLAMES Linear Burner component or accessory that has visible or suspected physical damage as a result of handling or transportation These item...

Страница 41: ...influence of alcohol Earthcore Industries strongly recommends the use of a carbon monoxide detector alarm device wherever gas fired appliances are in use All parties either involved in or associated w...

Страница 42: ...24 36 48 60 72 96P 1 2 1 1 3 1 ISF E PAN ISF E PAP ISF E GVN ISF E GVP 1 4 1 5 1 6 ISF E CM ISF E BH ISF E RM 1 7 1 8 1 9 Main Burner Assembly natural gas Main Burner Assembly propane Pilot Assembly...

Страница 43: ...place Masonry Built Fireplace Chimney height ft Minimum Venting Requirements Note Height is measured from hearth to top of chimney and the minimum height is 10 ft Note Height is measured from hearth f...

Страница 44: ...ng a hazardous condition 6 Make sure piping is clean and free from burrs Apply a small amount of good quality pipe thread compound or plumbers tape suitable for the gas being used Thread compound shou...

Страница 45: ...For a copy of the home owner s care and operation manual go to www earthcore co or call 1 800 642 2920 Main Gas Inlet 3 8 NPT Inlet IN Test Port Hi Lo Flame Control Knob Yellow Ground Wire from DFC w...

Страница 46: ...allation portion of this manual pg 36 Fig 28 and 29 The burner cavity must have a height of 21 2 a minimum depth of 83 4 and the length shall correspond to Table 5 If the gas supply pipe from the exte...

Страница 47: ...ecured 9 Place the removed burner top back on to the orifice block and secure tightly with the pan head screws 10 Check appliance operation Turn on burner then observe the individual tongues of flame...

Страница 48: ...Fireplace 01 2020 48 36 Burner Connection ISF36LB For Isokern Maximus Linear 82L48 Box No Part No Qty 4 E 18BP4 1 8 E 12BP1 1 ISF36LB 60 Burner Connection ISF60LB For Isokern Maximus Linear 82L72 Box...

Страница 49: ...Industries 01 2020 Isokern Maximus Linear Series Gas Fireplace 72 Burner Connection ISF72LB For Isokern Maximus Linear 82L96 Box No Part No Qty 4 E 18BP4 1 5 E 18BP5 1 9 E 12BP2 1 10 1 13 E 12BP3 E B...

Страница 50: ...rn Maximus Linear Series Gas Fireplace 01 2020 96 Burner Connection ISF96LB For Isokern Maximus Linear 82L120 11 11 Box No Part No Qty 2 E 18BP2 1 3 E 18BP3 1 9 E 12BP2 1 10 E 12BP3 1 11 E 12BP4 1 12...

Страница 51: ...ck these items before the initial lighting of the appliance o Gas pressure has been checked carefully o All gas fittings have been checked for leaks o All clearances to combustibles have been met o Al...

Страница 52: ...to the battery bay in the transmitter Correctly align polarity 2 Insert the four 4 provided AA batteries into the wall switch battery bay behind the wall switch plate Correctly align polarity 3 On the...

Страница 53: ...n OffThe Appliance Press the ON OFF Key on the Remote The Remote LCD display will only show the room temperature and Icon and the appliance burner will turn off A single beep from the Receiver confirm...

Страница 54: ...stay ignited Flame sensor obstruction Remove any obstruction near pilot igniter and flame sensor Loose pilot connections Check pilot wiring assembly is tightly secured to ignition module Low gas press...

Страница 55: ...SPER BLACK FIRE GLASS 10 LB JAR RFG 10 VB 1 2 REFLECTIVE KRYSTALLO DIAMOND FIRE GLASS 10 LB JAR RFG 10 KD 1 2 REFLECTIVE AMBER DIAMOND FIRE GLASS 10 LB JAR RFG 10 AG Glass Media will be included with...

Страница 56: ...Driftwood 60 Set For the 82L72 Fireplace ISF L 60LGC Western Driftwood 72 Set For the 82L96 Fireplace ISF L 72LGC Western Driftwood 96 Set For the 82L120 Fireplace ISF L 96LGC Driftwood 36 Set For the...

Страница 57: ...AR 96 LINEAR120 Burner Size Circle One 36 48 72 96 Gas Type Circle One Natural Gas Propane Fireplace Serial Number ________________________________________________________________________________ Loca...

Страница 58: ...Phillips Industrial Blvd Jacksonville Florida 32256 in writing by registered mail within thirty 30 days following the discovery of the defect within the lifetime warranty period The notice shall cont...

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