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QA014 REV06 08.04.12

YDRAULIC

YSTEM

HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC LEGEND

DESCRIPTION

PART NO.

QTY

.25 FSAE TO .25 FSAE

4G5HG5-S

.375 M SAE O-RING PLUG

7238X6

.5 MNPT TO .375 JIC

C5205X6X8

.25 M SAE O-RING TO .25 F JIC

C5216X4X4

.25 M SAE O-RING TO .25 M JIC

C5315X4

.375 SAE O-RING TO .25 JIC

C5315X4X6

.5 SAE O-RING TO .375 JIC

C5315X6X8

.75 SAE O-RING TO .5 JIC

C5315X8X12

.25 M JIC to .25 F JIC SWIVEL 90 DEG ELBOW

C5506X4

A10

TEE, 3X .25 M JIC

C5705X4

A11

TEE, 3X .50 M JIC

C5705X8

A12

TEE, 2X .25 M JIC TO .25 F JIC

C5706X4

A13

TEE, 2X .375 M JIC TO .375 F JIC

C5706X6

A14

TEE, 2X .5 MJIC TO .5 MSAE

C5716X8

A15

.25 BSPP TO .25 JIC

MB5315X4X4

A16

.25 BSPP TO .375 JIC

MB5315X6X4

A17

M10 DIN TO .25 JIC

MC5315X4X10

HOSE FITTING, CRIMP, STRAIGHT

04U-604

HOSE FITTING, CRIMP, STRAIGHT

04U-606

HOSE FITTING, CRIMP, 90 DEG

04U-664

HOSE FITTING, CRIMP, 90 DEG

04U-666

HOSE FITTING, CRIMP, 45 DEG

04U-B43

HOSE FITTING, CRIMP, STRAIGHT

06U-606

HOSE FITTING, CRIMP, STRAIGHT

06U-608

HOSE FITTING, CRIMP, 90 DEG

06U-664

HOSE FITTING, CRIMP, 90 DEG

06U-666

H10

HOSE FITTING, CRIMP, 90 DEG

06U-668

H11

HOSE FITTING, CRIMP, STRAIGHT

08U-608

H12

HOSE FITTING, CRIMP, STRAIGHT

08U-M08

Содержание MTT 2012 Series

Страница 1: ...QA014 REV06 08 04 12 EAGLE TUGS Parts and Service Manual Vehicle Type MTT Motor Type A C Electric...

Страница 2: ...2 QA014 REV06 08 04 12 This page was intentionally left blank...

Страница 3: ...ation on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Opera tions Manual that was also included with your vehicle...

Страница 4: ...ear Axle Tires Springs Shocks 21 Rear Axle Right Hand Reduction Unit 22 Rear Axle Differential Brakes 24 Rear Axle Left Hand Reduction Unit 26 Rear Axle Halfshaft Phonic Wheel 28 Rear Axle Hand Brake...

Страница 5: ...e Jack Assembly 83 Heater Module 84 Heater Schematic 86 Floor Mats 87 Seat Assembly 88 Hitch Options 89 E hitch Front Tie Down Rings 90 Front Bumper Option 91 E hitch Spot Light Inching Switch 92 Rear...

Страница 6: ...r Axle Maintenance RH Differential Group Disassembly 172 Rear Axle Maintenance RH Differential Group Assembly 174 Rear Axle Maintenance LH Reduction Gear Group Disassembly 177 Rear Axle Maintenance LH...

Страница 7: ...wer turn the keyswitch on after disconnecting the battery This will drain any remaining electricity in the system and ensure that the truck is safe to perform work on Appropriate service methods and p...

Страница 8: ...on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compartment MODEL _________________________________________ SER...

Страница 9: ...r this warranty does not extend beyond its original term for any Eagle tow tractor or part replaced or repaired under warranty This warranty does not cover or provide credit for the following tractor...

Страница 10: ...ept on your tug For your convenience a printable Preventative Maintenance Schedule page is available in the Maintenance section of this manual WARRANTY REGISTRATION INFORMATION Please complete the Eag...

Страница 11: ...arts lists in this section Abbreviation Meaning Purpose NL Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and numbered but not stocked and sold by Eagle Typically use...

Страница 12: ...12 QA014 REV06 08 04 12 FRONT AXLE INSTALL AXLES 1 2 3 4 5...

Страница 13: ...CYLINDER BEARING 4 A TT10 00803A 1 HYDCYL PIVOT COTTER PIN SET 5 A TT4 00116 2 LEAF SPRING 6 A MTT5 0510 4 U BOLT KIT INCLUDES BOLT NUT WASHER 7 A TT10 00803 1 1 STEERING CYLINDER 8 A MTT5 0212 2 FRO...

Страница 14: ...14 QA014 REV06 08 04 12 AXLES FRONT AXLE WITHOUT BRAKES AXLES 1 2 3 4 5 6 7 8 10 11 12 14 15 16 22 17 18 19 20 21 23 24 2 3 25 26 27 1 2 20 wheel studs 5 on 5 50 BC...

Страница 15: ...SE CAP 11 06 62415 2 KING PIN 12 06 60498 2 THRUST BEARING 13 06 60603 2 KING PIN SHIM 14 06 61721 4 KING PIN BUSHING 15 390406410 4 GREASE ZERK 16 06 60547 4 KING PIN CAP 17 06 61080 8 SCREW 10 24 X...

Страница 16: ...QA014 REV06 08 04 12 AXLES FRONT AXLE WITH BRAKES AXLES 1 2 3 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 22 17 18 19 20 21 23 24 25 Apply locktite blue 2 42 Torq to 35 FT Lbs 1 2 20 wheel studs 5 on 5 50...

Страница 17: ...2 1 2 10 06 12016 2 GREASE CAP 11 06 62415 2 KING PIN 12 06 60498 2 THRUST BEARING 13 06 60603 2 KING PIN SHIM 14 06 61721 4 KING PIN BUSHING 15 390406410 4 GREASE ZERK 16 06 60547 4 KING PIN CAP 17 0...

Страница 18: ...scription 1 06 63016 1 TIE RODTUBE 2 A TT4 00402 1 TIE RODENDLEFT 3 06 60359 1 LEFT JAM NUT 3 4 16 UNF HEX 4 A TT4 00403 1 TIE RODENDRIGHT 5 06 60361 1 RIGHT JAM NUT 3 4 16 UNF HEX 6 06 60332 1 CYLIND...

Страница 19: ...23 CUPPED STUDDED 1A 130400100 1 INNER CONE 24780 1B 02 03207 1 GREASE SEAL 623 1C 130355100 1 OUTER CONE 15123 1D 06 12016 1 GREASE CAP 523 2 06 61448M 1 ROTOR SPACER 3 06 51459 1 ROTOR 10 75 DIA 4 0...

Страница 20: ...20 QA014 REV06 08 04 12 AXLES REAR AXLE INSTALL AXLES 1 2 3 4 5 6 7...

Страница 21: ...3 A MTT5 0522B 2 REAR TIRE 4 A RTT50 00361 1 REAR AXLE 5 A RTT50 00112 2 REAR AXLE COIL SPRING 6 A MTT5 0540 2 REAR AXLE SHOCK 7 A MTT5 0541 2 M12 X 1 75 STOVER LOCK NUT 8 A MTT5 0522 2 TIRE ANDRIM AS...

Страница 22: ...22 QA014 REV06 08 04 12 REAR RH REDUCTION UNIT AXLES...

Страница 23: ...2347 1 BOLT M6 X 88 14 A MTT 136455 3 GEAR Z23 INCLUDEDIN ITEM 26 15 A MTT 028370 9 6 BEARING NEEDLES BY TENS INCLUDEDIN ITEM 26 16 A MTT 136456 6 THRUST WASHER INCLUDEDIN ITEM 26 17 A MTT 137280 3 SH...

Страница 24: ...24 QA014 REV06 08 04 12 AXLES REAR DIFFERENTIAL AND BRAKES...

Страница 25: ...DISC 10 A MTT 134098 1 COUNTER DISC 11 A MTT 134071 1 ACTUATOR BODY 12 A TN3E 148323 1 BRAKE PISTON 13 A TN3E 147312 2 O RING 14 A MTT 066277 1 DIFFERENTIAL GEARS KIT INCLUDES ITEMS 19 22 15 A MTT 13...

Страница 26: ...26 QA014 REV06 08 04 12 REAR LH REDUCTION UNIT AXLES...

Страница 27: ...1 PLANETARY CARRIER INCLUDEDIN ITEM 15 14 A MTT 115682 1 LOCKING PAD INCLUDEDIN ITEM 15 15 A MTT 066275 1 PLANETARY CARRIER ASSY INCLUDES ITEMS 8 14 16 A MTT 066780 1 WHEEL HUB ASSY INCLUDES ITEM 17...

Страница 28: ...28 QA014 REV06 08 04 12 REAR HALFSHAFT AND PHONIC WHEEL AXLES...

Страница 29: ...29 QA014 REV06 08 04 12 AXLES REAR HALFSHAFT AND PHONIC WHEEL...

Страница 30: ...30 QA014 REV06 08 04 12 REAR HAND BRAKE LEVER AND SENSOR AXLES...

Страница 31: ...1409 2 BOLT M10 X 25 8 A MTT 132371 1 BUSH PIN 9 A MTT 028523 8 O RING 10 A MTT 132368 1 FORK 11 A MTT 020743 4 BOLT M6 X 10 12 A MTT 144368 1 THERMOSTAT 13 A MTT 144680 1 SENSOR CONNECTOR KIT 14 A MT...

Страница 32: ...32 QA014 REV06 08 04 12 PARKING BRAKE CABLE ASSEMBLY PARKING BRAKE 1 2 3 4 5 6 7 8...

Страница 33: ...ING BRAKE Item Part Number Qty Description 1 NPN 3 1 4 FLAT WASHER 2 NPN 1 3 32 COTTER PIN 3 NPN 1 5 16 PIN 4 NPN 1 3 8 FLAT WASHER 5 NPN 1 3 8 LCOK WASHER 6 NPN 1 10MM 1 5 X 30 BOLT 7 A MTT5 0323 1 P...

Страница 34: ...34 QA014 REV06 08 04 12 PARKING BRAKE HANDLE ASSEMBLY PARKING BRAKE 1 2 3 4 5 6 7 8 5 9...

Страница 35: ...umber Qty Description 1 81008429 1 CONTACT PIN 2 82066700 1 MOUNTING SCREW 3 82050000 1 PROXIMITY SENSOR 4 NPN 4 1 4 20 LOCK NUT 5 NPN 5 1 4 FLAT WASHER 6 A MTT5 0550 1 PARKING BRAKE CABLE 7 A TT4 001...

Страница 36: ...cent to it The fluid level should be filled to this point Alternately the tank can be filled through the small access door provided Add an appropriate amount of ISO 15 32 mineral oil based hydraulic f...

Страница 37: ...37 QA014 REV06 08 04 12 HYDRAULIC SYSTEM CARE HYDRAULIC SYSTEM Fluid Fill Mark Hydraulic Filter Element A ES12 0486...

Страница 38: ...38 QA014 REV06 08 04 12 HYDRAULIC PUMP INSTALL HYDRAULIC SYSTEM 1 2 3 4 5...

Страница 39: ...ULIC PUMP INSTALL HYDRAULIC SYSTEM Item Part Number Qty Description 1 NPN 4 1 4 20 LOCK NUT 2 A MTT5 0460 1 HYPAC 80V W 9 9CC PUMP W 4L TANK 3 A MTT5 0216 2 HYDRAULIC PUMP MOUNT 4 NPN 4 1 4 FLAT WASHE...

Страница 40: ...40 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC SYSTEM WITH SINGLE BRAKE 1 2 3 4 5 6 6 7 8 9 10 11 12 13 10 24 14 15 16 17 17 18 19 20 20 21 22 23 25 26 27 28 29 30 31 32 33 34 20 36 35 37 38 39...

Страница 41: ...6 2 375 SAE O RING TO 25 JIC 18 A MTT5 0451 1 MICO BRAKE MODULATING VALVE 19 A TU 00801 1 CHAR LYN PUMP 20 C5315X6X8 8 5 SAE O RING TO 375 JIC 21 06U668 34 06U666 1 H42506 HYDRAULIC HOSE 22 06U668 85...

Страница 42: ...2 TEE 2X 25 M JIC TO 25 F JIC C5706X4 1 A13 TEE 2X 375 M JIC TO 375 F JIC C5706X6 2 A14 TEE 2X 5 MJIC TO 5 MSAE C5716X8 1 A15 25 BSPP TO 25 JIC MB5315X4X4 1 A16 25 BSPP TO 375 JIC MB5315X6X4 2 A17 M10...

Страница 43: ...06U 608 HLE 375 HP H42506 23 5 06U 666 06U 608 HLF 375 HP H42506 34 06U 668 06U 666 HLG 25 HP H42504 62 04U 606 04U 664 HLH 375 HP H42506 86 06U 668 06U 606 HLJ 375 HP H42506 85 06U 668 06U 606 HLK 3...

Страница 44: ...44 QA014 REV06 08 04 12 HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC HYDRAULIC SYSTEM...

Страница 45: ...45 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC...

Страница 46: ...41 43 10 13 14 15 40 16 17 17 36 18 17 8 39 38 19 23 22 20 21 26 25 30 31 20 33 32 34 35 37 17 42 Item Part Number Qty Description 1 C5205X6X8 1 5 MNPT TO 375 JIC 2 A ES12 0485 1 FILTER HEAD 3 08U608...

Страница 47: ...1 H42506 HYDRAULIC HOSE 23 06U668 86 06U606 1 H42506 HYDRAULIC HOSE 24 06U666 16 06U608 1 H42506 HYDRAULIC HOSE 25 06U666 23 5 06U608 1 H42506 HYDRAULIC HOSE 26 C5716X8 1 5 X 5 MJIC TO 5 MSAE 27 C5315...

Страница 48: ...JIC C5705X8 1 A12 TEE 2X 25 M JIC TO 25 F JIC C5706X4 1 A13 TEE 2X 375 M JIC TO 375 F JIC C5706X6 2 A14 TEE 2X 5 MJIC TO 5 MSAE C5716X8 1 A15 25 BSPP TO 25 JIC MB5315X4X4 1 A16 25 BSPP TO 375 JIC MB53...

Страница 49: ...375 HP H42506 62 06U 606 06U 606 HLL 375 HP H42506 56 06U 606 06U 606 HLM 25 HP H42504 131 04U 664 04U 604 HLN 25 HP H42504 15 04U 604 04U 666 HLP 25 HP H42504 26 04U 664 04U 604 HLR 25 HP H42504 23...

Страница 50: ...50 QA014 REV06 08 04 12 HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC HYDRAULIC SYSTEM...

Страница 51: ...51 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC...

Страница 52: ...OLUMN Item Part Number Qty Description 1 A TU 00801 1 CHAR LYNN PUMP 2 NPN 4 3 8 FLAT WASHER 3 NPN 4 3 8 LOCK WASHER 4 NPN 4 3 8 16 X 1 BOLT 5 A TN4 00809E 1 STEERING WHEEL 6 A TT10 00813 1 WHEEL NUT...

Страница 53: ...AL INSTALL Item Part Number Qty Description 1 NPN 4 1 4 20 X 1 25 FHSCS STAINLESS STEEL 2 A TT4 00289 1 ACCELERATOR PEDAL 3 NPN 7 1 4 20 LOCK NUT 4 NPN 3 1 4 20 X 1 HCS 5 A MTT5 0455 1 DUAL BRAKE VALV...

Страница 54: ...MPONENTS Item Part Number Qty Description 1 NPN 7 1 4 20 LOCK NUT 2 NPN 1 SPACER 1 4 0DX 1 2 LONG 3 A ES12 0424 1 VMC 30 VEHICLE CONTROLLER 4 NPN 3 1 4 FLAT WASHER 5 A MTT5 0414 1 DC DC CONVERTER WITH...

Страница 55: ...55 QA014 REV06 08 04 12 UNDER DASH COMPONENTS OPERATOR COMPARTMENT Item Part Number Qty Description 1 A ES12 0413 1 DC DC CONVERTER 2 NPN 4 10 FLAT WASHER 3 NPN 4 10 32 LOCK WASHER 1 2 3...

Страница 56: ...EL IGNITION SWITCH Item Part Number Qty Description 1 A RTT 00415 1 OPT 10 VEHICLE DISPLAY 2 A ES12 0801 4 ROCKER SWITCH 3 A ES12 0800 1 DASH PANEL 4 A TT4 00422 4 1 KEYEDIGNITION SWITCH ASSY 5 AE OPT...

Страница 57: ...to the operator Below you will find standard operating instructions for the OPT10 Error Indicator Light on display which illuminates indicating an error with tractor operation The type of error will...

Страница 58: ...own Button By depressing 2 you will be able to scroll Down through the display menu Display Menu The display screen will automatically come on when the key is in the ON position Using the button label...

Страница 59: ...HVB EURO 45 BLACK HVC 41 0 45 RED HVD 15 0 45 RED HVE 116 90 0 RED HVF 86 90 45 BLACK HVG 111 0 45 BLACK HVH 57 0 0 RED U 23 0 0 BLACK V 28 0 0 BLACK W 29 0 0 BLACK ID LENGTH END1 END2 COLOR HVA 39 EU...

Страница 60: ...PANEL INSTALL 1 2 3 4 5 6 7 Item Part Number Qty Description 1 NPN 4 1 4 20 X 3 4 FHSCS 2 NPN 4 1 4 20 X 1 5 GR 5 HCS 3 NPN 4 1 4 FLAT WASHER 4 NPN 4 10 32 LOCK NUT 5 NPN 4 10 FLAT WASHER 6 A ES12 041...

Страница 61: ...61 QA014 REV06 08 04 12 ELECTRICAL ELECTRICAL BOX INSTALL Item Part Number Qty Description 1 NPN 4 1 4 20 X 1 FHSCS STAINLESS STEEL 2 A MTT5 0150 1 ELECTRICAL BOX TRAY 1 2...

Страница 62: ...62 QA014 REV06 08 04 12 ELECTRICAL BUSS BARS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Страница 63: ...WASHER 4 NPN 1 8MM X 1 25 LOCK NUT 5 A ES12 0571 1 BUSSBAR DET B 6 A ES12 0571 1 BUSSBAR DET D 7 NPN 1 5 16 FLAT WASHER 8 NPN 1 8MM LOCK WASHER 9 NPN 1 8MM 1 5 NUT 10 A ES12 0415 1 1 12V CONTACTOR 11...

Страница 64: ...64 QA014 REV06 08 04 12 ELECTRICAL This page was intentionally left blank...

Страница 65: ...AC DRIVE INSTALL FOR S N 5M106 AND BEFORE Item Part Number Qty Description 1 A ES12 0422 1 AC DRIVE CONTROLLER 2 NPN 6 3 8 16 X 1 5 HCS 3 NPN 6 3 8 FLAT WASHER 4 NPN 6 3 8 LOCK WASHER 5 NPN 4 5 16 18...

Страница 66: ...66 QA014 REV06 08 04 12 ELECTRICAL AC DRIVE INSTALL FOR S N 5M107 AND LATER 2 3 5 4 6 7 8 9 13 12 10 11 1...

Страница 67: ...NEDHEATSINK FAN PLENUM 5 ET00 10 002 SA 1 FINNEDHEATSINK MOUNT PLATE 6 NPN 12 8 32 NYLOCK NUT 7 NPN 6 M6 1 0 X 20 HHCS 8 NPN 6 M6 SPLIT LOCK WASHER 9 NPN 6 M6 FLAT WASHER 10 ET00 10 003 SA 1 FINNEDHEA...

Страница 68: ...68 QA014 REV06 08 04 12 ELECTRICAL ELECTRICAL PANEL A WITHOUT CAB OPTION 1 2 3 4 4 2 1 5 6 7 8 9 10 11...

Страница 69: ...ption 1 NPN 5 10 32 X 75 SLOT WITH HEX 2 NPN 5 10 FLAT WASHER 3 A MTT5 0412 1 1 BUSSMAN BOX 4 NPN 4 10 32 LOCK NUT 5 A MTT5 0220 1 ELECTRICAL SUB PANEL A 6 A MTT5 0225 2 FUSE HOLDER 7 NPN 2 10 32 X 1...

Страница 70: ...70 QA014 REV06 08 04 12 ELECTRICAL ELECTRICAL PANEL A WITH CAB OPTION 1 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 7...

Страница 71: ...0572 1 CONTACTOR FLOOR MTG BRACKET 3 NPN 4 10 32 LOCK NUT 4 A ES12 0415 1 1 12V CONTACTOR 5 A MTT5 0412 1 1 BUSSMAN BOX 6 NPN 4 10 32 X 75 SLOT WITH HEX 7 NPN 5 10 FLAT WASHER 8 NPN 2 10 32 X 1 FHSCS...

Страница 72: ...72 QA014 REV06 08 04 12 ELECTRICAL SCHEMATIC DRIVE LH FOR S N 5M106 AND BEFORE ELECTRICAL SCHEMATICS...

Страница 73: ...73 QA014 REV06 08 04 12 ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE RH FOR S M 5M106 AND BEFORE...

Страница 74: ...74 QA014 REV06 08 04 12 ELECTRICAL SCHEMATIC DRIVE LH FOR S N 5M107 AND AFTER ELECTRICAL SCHEMATICS...

Страница 75: ...75 QA014 REV06 08 04 12 ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE RH FOR S M 5M107 AND AFTER...

Страница 76: ...20 LOCK WASHER NOT SHOWN 3 NPN 8 1 4 FLAT WASHER 4 A ES12 0492 2 LEDHEADLIGHT 5 NPN 2 8MM FLAT WASHER 6 NPN 2 8MM 1 5 LOCK NUT 7 A ES12 0803 1 INCHING SWITCH S N BEFORE 5M107 7 ET00 14 001 CA 1 INCHIN...

Страница 77: ...77 QA014 REV06 08 04 12 LIGHTS TAILLIGHTS Item Part Number Qty Description 1 A MTT5 0492 2 TAIL LIGHT 2 NPN 4 10 32 X 1 BOLT 3 NPN 4 10 31 LOCK NUT NOT SHOWN 2 1...

Страница 78: ...78 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS 1 2 3 4 5 6 7 8 9 9 9 9 10 11 11 10 9 10 10 12 13 14...

Страница 79: ...A MTT5 0211 1 RH BATTERY HOOD 5 NPN 1 HEATER BOX COVER 6 A MTT5 00219 1 BATTERY ACCESS COVER 7 A MTT5 0222 1 ELECTRICAL COVER PANEL 8 A MTT5 0221 1 CONSOLE COVER PLATE 9 NPN 22 1 4 20 X 3 4 HCS 10 NP...

Страница 80: ...80 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS 3 1 2 5 6 7 8 9 4 10...

Страница 81: ...81 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS...

Страница 82: ...04 12 OTHER ASSEMBLY BODY PANELS 625 AH BATTERY OPTION Item Part Number Qty Description 1 NPN 12 3 4 20 X 1 FHSCS 2 NPN 12 3 4 FLAT WASHER 3 A MTT5 0160 A 1 LH BATTERY HOOD 4 A MTT5 0160 B 1 RH BATTER...

Страница 83: ...014 REV06 08 04 12 OTHER ASSEMBLY CHARGE JACK ASSEMBLY Item Part Number Qty Description 1 A ES12 0442 1 BURTON CONNECTOR 2 NPN 4 1 4 20 X 1 FHSCS STAINLESS 3 A ES12 0445 1 LIMIT SWITCH OTHER ASSEMBLY...

Страница 84: ...84 QA014 REV06 08 04 12 OTHER ASSEMBLY HEATER MODULE 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13...

Страница 85: ...0801 1 ROCKER SWITCH 3 A MTT5 0230 1 HEATER MODULE COVER 4 NPN 11 10 32 LOCK WASHER 5 A MTT5 0601 1 HEATER CORE 6 NPN 11 10 FLAT WASHER 7 A MTT5 0231 1 HEATER MODULE BASE 8 AE OPT 0320 E 1 GROMMET 9...

Страница 86: ...86 QA014 REV06 08 04 12 OTHER ASSEMBLY HEATER SCHEMATIC...

Страница 87: ...87 QA014 REV06 08 04 12 OTHER ASSEMBLY FLOOR MATS Item Part Number Qty Description 1 A MTT5 0820 1 FLOOR MAT SET 1 1...

Страница 88: ...88 QA014 REV06 08 04 12 Item Part Number Qty Description 1 A TT4 0048 1 1 STANDARDSEAT COMPLETE 2 AE OPT 0055 A 1 SEAT BOTTOM CUSHION ONLY 3 E10000 1 SEAT BELT ONLY SEAT ASSEMBLY OTHER ASSEMBLY 2 3 1...

Страница 89: ...T3 0008B 1 ROLL PIN 6 AE OPT 0028 1 PINTLE HOOK 7 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 8 AE OPT 0093 1 AIRLINE HITCH 2 3 8 PIN NOT SHOWN 9 AE OPT 0033 1 1 HOLLAND HITCH 10 RK 11438 1...

Страница 90: ...90 QA014 REV06 08 04 12 FRONT HITCH TIE DOWN RING OPTIONS 1 2...

Страница 91: ...Number Qty Description 1 AE OPT 0033 1 E HITCH 1 1 2 PIN COMPLETE ASSEMBLY 2 AE OPT 0064 A 1 TIE DOWN RING 3 AE OPT 0119 1 2 FRONT BUMPER 4 NPN 6 1 2 13 LOCK NUT 5 NPN 6 1 2 FLAT WASHER OPTIONS FRONT...

Страница 92: ...92 QA014 REV06 08 04 12 OPTIONS 1 2 3 4 5 6 7 REAR HITCH SPOT LIGHT BUMPERS...

Страница 93: ...SWITCH S N BEFORE 5M107 3 ET00 14 001 CA 1 INCHING SWITCH S N 5M107 ANDLATER 4 AE OPT 0033 1 STANDARDE HITCH OPTIONAL 5 NPN 4 1 2 BOLT LENGTH VARIES L BUMPER WIDTH HITCH WIDTH 2 INCHES 6 A TMM5 0491...

Страница 94: ...94 QA014 REV06 08 04 12 OPTIONS CAB 18 3 5 23 16 8 7 30 29 16 4 20 31 21 13 6...

Страница 95: ...DDLE 16 V 0126 1 MINI TRIM 160 INCHES 17 V 1939 1 SLIDER LH DOOR 18 V 0110 103 1 SLIDER RUBBER 103 INCHES 19 V 1991 1 DOME LIGHT 20 V 1940 1 SLIDER RH DOOR 21 V 0110 103 1 SLIDER DOOR RUBBER 103 INCHE...

Страница 96: ...96 QA014 REV06 08 04 12 This page was intentionally left blank...

Страница 97: ...st Replacement 250 Hrs x Hydraulic Fluid Replacement x Front Axle Brake Check See Brake Check In Front Axle Maintenance Section x Front Axle Lubricate Grease Zerks See Front Axle Maintenacne Section x...

Страница 98: ...mode switch to drive mode and then back to inch mode for safety the trac tor needs to be started in drive mode and then switched to inch mode before inching is enabled f Call Eagle Tugs technical supp...

Страница 99: ...9 UNDEFINED ERROR 10 WARN TRACTION DC BUS LOW 11 WARN TRACTION DC BUS HIGH 12 WARN TRACTION SPEED SENSOR 13 WARN TRACTION MOTOR TEMP LOW 14 WARN TRACTION MOTOR TEMP HIGH 15 WARN TRACTION TEMPERATURE S...

Страница 100: ...ilips 1 2 4 long Slotted 1 8 X 4 3 16 X 4 1 4 X 6 5 16 X 8 2 Torx T25 T27 T30 T40 3 Nut Drivers 1 4 5 16 3 8 4 Allen Wrench 7 64 1 8 5 32 3 16 7 32 1 4 5 16 3 8 5 Adjustable Wrench 8 10 6 Metric Combi...

Страница 101: ...tractor uses a single viscosity mineral oil based hydraulic fluid Your tractor has been filled at the fac tory with a fluid weight appropriate for the climate it was sold into It is the customer s re...

Страница 102: ...effects Below is a chart that shows the expected capacity that will be delivered by a battery cold soaked at a certain temperature These numbers should be used as a guide with the understanding that...

Страница 103: ...low enough temperature As the battery is discharged the elec trolyte mixture loses its acidity and therefore freezes at a higher temperature In cold weather a battery should always be stored with an a...

Страница 104: ...charger illuminates Note The charger is programmed to only charge the battery higher than 80 once per day so to not cause damage to the battery 4 The battery must be equalize charged once per week or...

Страница 105: ...0 charge to 80 charge 1 hour 15 min 80 charge to 100 charge 45 minutes 100 to completion of equalization 3 to 4 hours Battery Lifting Batteries should be installed into and removed from the truck usin...

Страница 106: ...NG INSTRUCTIONS The MTT tow tractor is not able to be moved by forklift The MTT tow tractor may be flat towed or towed on the rear tires for short distances The battery must be discon nected for towin...

Страница 107: ...s and release the brake pedal until you hear the charge valve charge the brake accumulator 3 Turn off the tractor 4 Repeatedly press and release the brake pedal until you hear the charge valve release...

Страница 108: ...nspect hub caps and hub grease seals for damage 1000 Hours 1 Re lubricate wheel bearings 2 While vehicle is safely and securely jacked check for play in all rod ends 3 While vehicle is safely and secu...

Страница 109: ...end if you have not reached the indicated hours REAR AXLE MAINTENANCE CHART Description of Check Service Every 300 Hrs Every 400 Hrs Every 500 Hrs Every 1000 Hrs Every 2000 Hrs Rear Axle Oil Change F...

Страница 110: ...110 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...

Страница 111: ...111 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...

Страница 112: ...112 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...

Страница 113: ...113 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE GREASE IN ASSEMBLY...

Страница 114: ...114 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE GREASE IN ASSEMBLY...

Страница 115: ...115 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE ADHESIVES AND TORQUE SPECIFICATIONS...

Страница 116: ...116 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE ADHESIVES AND TORQUE SPECIFICATIONS...

Страница 117: ...117 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP DISASSEMBLY...

Страница 118: ...118 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP DISASSEMBLY...

Страница 119: ...119 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP ASSEMBLY...

Страница 120: ...120 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Страница 121: ...121 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Страница 122: ...122 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Страница 123: ...123 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Страница 124: ...124 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Страница 125: ...125 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 126: ...126 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 127: ...127 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 128: ...128 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 129: ...129 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 130: ...130 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 131: ...131 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 132: ...132 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 133: ...133 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 134: ...134 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 135: ...135 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 136: ...136 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 137: ...137 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 138: ...138 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 139: ...139 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 140: ...140 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 141: ...141 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 142: ...142 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 143: ...143 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 144: ...144 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 145: ...145 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 146: ...146 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 147: ...147 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Страница 148: ...148 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 149: ...149 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 150: ...150 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 151: ...151 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 152: ...152 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 153: ...153 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 154: ...154 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 155: ...155 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Страница 156: ...156 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 157: ...157 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 158: ...158 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 159: ...159 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 160: ...160 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 161: ...161 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 162: ...162 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 163: ...163 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 164: ...164 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Страница 165: ...165 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...

Страница 166: ...166 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...

Страница 167: ...167 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...

Страница 168: ...168 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Страница 169: ...169 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Страница 170: ...170 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Страница 171: ...171 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Страница 172: ...172 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP DISASSEMBLY...

Страница 173: ...173 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP DISASSEMBLY...

Страница 174: ...174 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...

Страница 175: ...175 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...

Страница 176: ...176 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...

Страница 177: ...177 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 178: ...178 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 179: ...179 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 180: ...180 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 181: ...181 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 182: ...182 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Страница 183: ...183 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 184: ...184 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 185: ...185 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 186: ...186 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 187: ...187 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 188: ...188 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 189: ...189 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 190: ...190 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 191: ...191 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 192: ...192 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 193: ...193 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Страница 194: ...194 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Страница 195: ...195 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Страница 196: ...196 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Страница 197: ...197 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Страница 198: ...198 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Страница 199: ...199 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Страница 200: ...200 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Страница 201: ...201 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Страница 202: ...202 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Страница 203: ...203 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Страница 204: ...204 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Страница 205: ...205 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Страница 206: ...206 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Страница 207: ...207 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Страница 208: ...208 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Страница 209: ...209 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Страница 210: ...210 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Страница 211: ...14 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE TROUBLE SHOOTING Note It is recommended that diagnosis and repairs be done by an authorized Carraro dealer in your area Unauthorized work may void axle w...

Страница 212: ...212 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE TROUBLE SHOOTING...

Страница 213: ...213 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE SPECIAL TOOLS Note The following tools are specific to Carraro Axle and can be purchased through a Carraro dealer...

Страница 214: ...214 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE SPECIAL TOOLS...

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