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3. Any type of blower or compressed air should not be used
to avoid blowing dust into busbar joints, tap off boxes or
circuit breakers. If there is accumulation of dust and dirt,
clean it off by using a soft brush, vacuum cleaner, or clean lint
free rags.

4. All joints should be correctly tightened according to the
torque value given and should be marked. Then install the
locking plates and transparent cover correctly.

5. All Tap Off boxes fed from the busbar should be in the
''OFF'' position.

6. The busbar runs should be isolated by disconnecting all
connections to transformers, switchboards, meters, etc.

7. Insulation resistance test with an insulation resistance test
equipment rated at 1000V AC should be conducted to verify the
integrity of the system.This test should be performed between
all phases, neutral and earth. Permanent records should be kept
of resistance readings. If the insulation reading appears to be
lower than 1 Mohm, then the cause should be investigated.

8. The system phase squence should be checked in order to
match the busbar phases sequence before reconnecting all
connections to transformers, switchboards, meters, etc.

1- When installing the feeder boxes B10, B11 make sure that
the phase sequence of the feed box matches the phase
sequence of the busbar. (Make sure the neutral is correctly
connected)

2- For multiway busbars check the position of the paralleling
conductor link, make sure that they are available and fitted
correctly. Do not remove these conductor links.

3- Cable glands should be selected according to the size and
number of feeder cables. Please consult our protection plant
for requirements other than the standard supplied.

4- Make sure that the incoming feeder cables to the box are
all the same length for each phase.

5- Do not cut or drill the feeder units.

Energizing

Before Energizing

1.

.

All busbar ratings, routings and supporting systems

should be checked as per the final isometric drawings.

2. All busbar systems should be checked visually to be
certain that they are clean and secure. Loose and/or
contaminated connections increase electrical resistance
which can cause overheating

KO-II

MANUAL

Installation

Cable Feed Box Installation

(B10, B11)

ENGLISH

17

Содержание KO-II

Страница 1: ...Fire Barriers 1 2 3 4 5 6 7 7 1 7 2 7 3 7 4 2 3 4 5 6 7 8 9 11 Points To Be Taken Into Consideration After Installation KOP 40 80A Plastic Tap Off Boxes Installation KOP 160 250 400A Tap Off Boxes In...

Страница 2: ...ivery of equipment on site Handling installation and operation of busbar systems should be carried out only by skilled trained and authorized personnel using all associated equipment such as rubber gl...

Страница 3: ...0 164 0 235 11 0 12 5 25 52 5 603 0 144 0 207 12 5 14 0 35 73 5 643 0 078 0 144 16 0 19 0 35 73 5 693 0 068 0 110 18 0 21 0 Rated Current Conductor Type Aluminium KOA Copper KOC Busbar Code KO IIMANUA...

Страница 4: ...ck jointed end and a non block jointed end See as shown Figure 2 1 1 Busbar 2 2 Busbar 3 Block Joint 3 1 Locker Piece 3 2 Insulators 3 3 Double Headed Nut 3 4 Plastic Seperator Piece 4 Conductors 5 Fr...

Страница 5: ...nsurance Company must be informed immediately for proper reporting with all required documents for further action 2 3 4 5 6 All busbar straight lengths and modules should be handled with care to avoid...

Страница 6: ...r Storage area should be free of vehicle traffic to prevent physical damage to the products 2 When busbar straight lengths and modules are to be stored for a certain time before installation restore t...

Страница 7: ...e measure the lengths of these modules as shown below 2 Length A is measured between housing of 2 busbars in cm A The special length is calculated by deducting 25cm from this measured length X A 12 cm...

Страница 8: ...project drawings 3 The recommended distance between supports is 2m Make sure that support positions do not block either joint covers or tap off points usbar system should be handled with care either b...

Страница 9: ...arked as shall be thrown away 1a 2 Introduce bolted and non bolted ends of the busbar into each other carefully till joint side cover plate screws can be put on 3 Fix the joint side cover of the block...

Страница 10: ...KO IIMANUAL 6 II Install top and bottom joint cover plates Check the joint before fitting the last joint side cover plate Fit the joint cover side plate and tighten and screws Check the position of t...

Страница 11: ...nts 8 55 Nm 40lbft Installation of End Closer KO IIMANUAL 8 If removal is required for any reason tighten nut by calibrated torque wrench adjusted to 55 Nm 40 lbft after re fixing block joint set 11 E...

Страница 12: ...Barrier KO Fire barriers are used to prevent the transition of flame and smoke from one zone to another in case of fire Chimney effect of air insulated busbars are diminished While placing an order f...

Страница 13: ...tall five conductor units to four conductor units or vice versa 4 Do not apply any kind of oil or chemical at the joints or to the contacts of tap off boxes KG O il 4 8 KO IIMANUAL 5 Do not use any ot...

Страница 14: ...Consideration After Installation 12 Take care when handling the system components Do not drop the units 13 Ensure the selected degree of protection IP rating of the system is suitable for the working...

Страница 15: ...arth contact 3 Carefully align the tap off box contacts and push the box towards the busbar 4 When the box is secured to the busbar housing closed the box cover and tighten the screws Attention Check...

Страница 16: ...ps Push left side of tap off box towards busbar and lock fixing clamps to the busbar Tight back the plastic headed bolt to hold busbar rigidly 3 Carefully align the tap off box contacts and push right...

Страница 17: ...e should be checked in order to match the busbar phases sequence before reconnecting all connections to transformers switchboards meters etc 1 When installing the feeder boxes B10 B11 make sure that t...

Страница 18: ...in sequence by starting at the source to end of the system 5 After all overcurrent protection devices have been turned on loads such as lighting circuits contactors heaters and motors may be turned ON...

Страница 19: ...nce 1 An external inspection of the system should be carried out once a year 2 Any dripping or other source of moisture onto the busbar modules should be eliminated from installed area Contact EAE for...

Страница 20: ...e responsibility that the aforementioned products conforms with the regulations and guidelines of the following standards According to EC Directive 2006 95 EEC Low Voltage Directive Tests KO IIMANUAL...

Страница 21: ...ation To prevent wrong alignment of the phase sequence during installation there shall be mechanical barriers on the joint that shall ensure correct mounting IP Plug in covers of the busbar system sho...

Страница 22: ...om the busbar when the switch is at ON position Mechanical interlock mechanism shall prevent the cover of the box fromopening whentheswitchisat ON position When the switch is at OFF position and the c...

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