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EAE EE-6603BWF, Инструкция по установке, эксплуатации и ремонту

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Installation, Operation and Parts Manual 

                                                                                 

EE-6603BWF

   

 

 

3 

IMPORTANT NOTES .............................................................................................................................................. 2 
SAFETY NOTES ...................................................................................................................................................... 4 

1.1 Operation of lifting platforms ....................................................................................................................................... 4

 

1.2 Checking of the lifting platforms ................................................................................................................................... 4

 

1.3 Important safety notices ............................................................................................................................................... 5

 

1.4 Warning labels .............................................................................................................................................................. 6

 

1.5 Potential safety risks ..................................................................................................................................................... 7

 

1.6 Noise level ..................................................................................................................................................................... 7

 

PACKING, STORAGE AND TRANSPORTATION ......................................................................................................... 8 

2.1 The lift was dismantled into 3 parts for transportation ................................................................................................ 8

 

2.2 Storage .......................................................................................................................................................................... 8

 

2.3 Lifting and handling ...................................................................................................................................................... 8

 

PRODUCT DESCRIPTIONS ...................................................................................................................................... 9 

3.1 General descriptions ..................................................................................................................................................... 9

 

3.2 Construction of the lift .................................................................................................................................................. 9

 

3.3 Dimensions .................................................................................................................................................................. 10

 

3.4 Technical data ............................................................................................................................................................. 11

 

INSTALLATION INSTRUCTIONS ............................................................................................................................ 11 

4.1 Preparations before installation ................................................................................................................................. 11

 

4.2 Installation attentions ................................................................................................................................................. 12

 

4.3 General Installation Steps ........................................................................................................................................... 13

 

4.4 Items to be checked after installation. ....................................................................................................................... 14

 

OPERATION INSTRUCTIONS ................................................................................................................................ 15 

5.1 Precautions ................................................................................................................................................................. 15

 

5.2 Control panel descriptions .......................................................................................................................................... 15

 

5.3 Working flow chart ..................................................................................................................................................... 16

 

5.4 Operation instructions ................................................................................................................................................ 16

 

TROUBLE SHOOTING .......................................................................................................................................... 18 
MAINTENANCE ................................................................................................................................................... 19 

Annex 1, Floor Plan for recessed installation .................................................................................................................... 21

 

Annex 2, Electrical diagrams and parts list ....................................................................................................................... 25

 

Annex 3, Hydraulic diagrams and parts list ...................................................................................................................... 30

 

Annex 4, Pneumatic connections and parts list ................................................................................................................ 35

 

Annex 5, Mechanically exploded drawings and parts list ................................................................................................. 36

 

 

 

 

 

Содержание EE-6603BWF

Страница 1: ...Model No EE 6603BWF Long platform scissor lift In ground Installation Manual Levelling Lifting Capacity 4200KG 5000KG Please read this entire manual carefully and completely before installation or ope...

Страница 2: ...and are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Страница 3: ...nstruction of the lift 9 3 3 Dimensions 10 3 4 Technical data 11 INSTALLATION INSTRUCTIONS 11 4 1 Preparations before installation 11 4 2 Installation attentions 12 4 3 General Installation Steps 13 4...

Страница 4: ...hat the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checkin...

Страница 5: ...n the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety...

Страница 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detac...

Страница 7: ...rushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety meas...

Страница 8: ...dangerous If stacking is unavoidable use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so tha...

Страница 9: ...orms Besides designs like 24V working voltage of control box and limit switch low height alarming buzzer anti surge valves etc have fully considered your personal security 3 2 Construction of the lift...

Страница 10: ...Installation Operation and Parts Manual EE 6603BWF 10 3 3 Dimensions Specification PW RL OL L1 L2 42L 610 4200 4442 1320 970 48L 610 4800 5042 1520 1370 51L 610 5100 5342 1520 1570...

Страница 11: ...at least 1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space at the ends of the lifting platform for driving vehicles on and off To...

Страница 12: ...parts missed but if you do not contact us and insist installing upon the lack of some parts we as well as our dealers will not bear any responsibility for this and will charge for any parts subsequen...

Страница 13: ...aulic oil ONLY CLEAN AND FRESH OIL ONLY Lift must be fully lowered before changing or adding hydraulic oil Pour 16 liters of hydraulic oil into the oil tank The level of oil shall reach the tippets vo...

Страница 14: ...tton until both platforms are at same level Close the ball valve Push the UP button to check the synchronization 4 4 Items to be checked after installation S N Check items YES NO 1 Screw torque of exp...

Страница 15: ...forms rise to the expected height turn off the power to prevent any wrong operation done by unconcerned people If necessary lock the switch with a padlock 5 1 6 Make sure the safety lock of the lift i...

Страница 16: ...r front nor rear heavy and center of balance should be centered over the lift 1 Make sure that you have read and understood the operation manual before operation 2 Drive and park the vehicle midway be...

Страница 17: ...utton until reaches to the height expected Full rise of the wheel free lift is 450mm over the platform of main lift 5 Push the Safety Lock button to engage mechanical lock before service work Lower wh...

Страница 18: ...crewed up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or...

Страница 19: ...ensure the lifting platform stops rising at maximum lifting height Every day 3 Pneumatic filter Listen and inspect the filter to ensure no leakage Inspect and ensure the water level is below its max...

Страница 20: ...ake sure they are positioned in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check if the wheel is over worn or cannot roll Add grease to ensure...

Страница 21: ...0 25 concrete base with strength more than 3000psi Concrete thickness of the pit base shall be more than 200mm and remove the peel offs in the bit Concrete Surface Horizontal and even Gradients max 0...

Страница 22: ...Installation Operation and Parts Manual EE 6603BWF 22 48L 51L...

Страница 23: ...Installation Operation and Parts Manual EE 6603BWF 23 42LC 48LC...

Страница 24: ...Installation Operation and Parts Manual EE 6603BWF 24 51LC...

Страница 25: ...Installation Operation and Parts Manual EE 6603BWF 25 Annex 2 Electrical diagrams and parts list...

Страница 26: ...Installation Operation and Parts Manual EE 6603BWF 26...

Страница 27: ...of the main lift SQ2 Height limit switch of the wheel free lift SQ3 Height limit switch for safe lowering YA Pneumatic valve for the main lift YV1 Solenoid unloading valve YV2 Solenoid valve for the...

Страница 28: ...24V 1 SQ1 SQ2 320301003 Limit switch D4MC 5020 2 SQ3 320302002 Proximity switch PL05 N 1 8M 1 QF 320801001 Circuit breaker 3Ph DZ47 63C16 3P 1 320802001 Circuit breaker 1Ph DZ47 63C32 2P 1 QF1 320803...

Страница 29: ...e rectifier KBPC5A 35A 1 HL 321201001 Power indicator AD17 22G AC DC24 RDD6 22D 31 AC D C24 1 FA 321202001 Alarm buzzer AD17 22SM AC DC24 RDD16 22SM AC DC24 1 SA 320305001 Rocker switch 4 321201021C L...

Страница 30: ...king filter 11 Flow control valve 3 Gear pump 12 Oil tank cover 4 Coupling 13 Leveling valve 5 Motor 14 Ball valve 6 Hydraulic block 15 Main cylinder of the main lift 7 Cushion valve 16 Secondary cyli...

Страница 31: ...Installation Operation and Parts Manual EE 6603BWF 31...

Страница 32: ...624001113 Rubber oil hose 8 L 4500mm 1 19 624001153 Rubber oil hose 8 L 6000mm 1 20 624001053B Rubber oil hose 8 L 6000mm 1 21 624001152 Rubber oil hose 8 L 6000mm 1 Seal rings for cylinders Seal rin...

Страница 33: ...Pos CODE Name Specification Qty 1 310101010 Straight connector G1 4 G1 4 2 2 330405027 Steel oil tank 18L 1 3 310101025 Straight connector G1 4 G1 4 2 4 202109064 Hex socket cylinder head screw M6 30...

Страница 34: ...9 330302001 Single way valve DYF C 1 10 330304001 Over flow valve EYF C 1 11 330305002 Throttle valve 1 12 330307001 Two way ball valve GE2G1 4111AB 2 13 330308006 Solenoid unloading valve DHF06 220H...

Страница 35: ...e DE8 1 4 310103006 Three way pneumatic connector KLE 8 2 5 310201003 Silencer SLM01 R1 8 M8 2 6 310401001 Pneumatic directional valve 3V210 08DC24V 2 7 310101015 Straight pneumatic hose connector KLC...

Страница 36: ...list Pos CODE Name Specification Qty 1 410211500 Bracket A for limit switch 6603B A7 B11 1 2 202109008 Hex socket cylinder head screw M5 12 3 3 320301003 Limit switch D4MC 5020 1 4 614021032 Base A 66...

Страница 37: ...10501001 Air cylinder CQ2B32 20 2 23 615021012 Drive oil cylinder 6603B A6 B1 1 23 615021013 Assistant oil cylinder 6603B A6 B2 1 24 410210141 Down shaft of oil cylinder 6603B A6 B6 2 25 205101055 Bea...

Страница 38: ...ght 6603B A4 B11 1 55 614042008 Drive on ramp 66035 A03 B02 2 56 410210111 Shaft A 6603B A4 B9 C4 2 57 204301002 Circlip D25 4 58 201102027 Hex head full swivel screw M12 30 M12 30 8 59 203101007 Hex...

Страница 39: ...3B A2 B2 2 87 410210021 Up shaft 6603B A2 B3 2 88 410210061 Rotor shaft B 6603B A2 B8 4 89 410210071 Rotor shaft A 6603B A2 B9 4 90 410210081 Pin shaft 6603B A2 B10 2 91 420420010 Adjustable head 6603...

Страница 40: ......

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