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1 -  7

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

Steep Grade

In areas where steep grades exist, golf car operations should be restricted to the designated golf car pathways where
possible, and shall be identified with a suitable warning giving the following information: “Warning, steep grade, 
descend slowly with one foot on brake.”

 Wet Areas

Wet grassy areas may cause a golf car to lose traction and may affect stability. Wet areas shall be chained or roped off 
to prevent golf car operations or be identified by a suitable warning not to operate golf cars in this area due to wet 
terrain.

Sharp Turns, Blind Corners, Bridge Approaches

Sharp turns, blind spots, bridge approaches and other potentially hazardous areas shall be either chained or roped off
to prevent golf car operations or identified with a suitable warning to the operator of the nature of the hazard and stating
the proper precautions to be taken to avoid the hazard.

Loose Terrain

Loose terrain may cause a golf car to lose traction and may affect stability. Areas of loose terrain should be repaired if
possible, or chained or roped off to prevent golf car operation or identified by a suitable warning to operators not to
operate golf cars in this area due to loose terrain or possible hazardous conditions.

Golf Car/Pedestrian Interference Areas

Areas where pedestrians and golf cars interfere shall be avoided whenever possible by rerouting the golf car traffic or
the pedestrian traffic to eliminate the interference. If elimination of the interference is not possible or is highly 
impractical, signs shall be erected warning pedestrians of the golf car traffic and golf car operators of the pedestrian 
traffic and to drive slowly and use extreme caution.

MAINTENANCE

Introduction

Golf cars may become hazardous if maintenance is neglected or improperly performed. Therefore maintenance
facilities, trained personnel and procedures in accordance with the manufacturer’s recommendations should be 
provided by the controlling party.

Preventive Maintenance

A regularly scheduled inspection and preventive maintenance program in accordance with the manufacturer’s 
recommendations should be established. Such a program will be a valuable tool in providing the golfing patron with a 
safe, properly operating golf car and thereby help to avoid accidents.

Personnel

Only qualified, trained and authorized personnel shall be permitted to inspect, adjust and maintain golf cars.

Parts and Materials

Only manufacturer’s recommended replacement parts and materials shall be used.

Содержание Express L6 - Electric

Страница 1: ...622013 Owner s Guide ISSUED NOVEMBER 2011 REVISED JUNE 2012...

Страница 2: ...es in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in a...

Страница 3: ...vehi cle E Z GO Division of Textron Inc reserves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previousl...

Страница 4: ...ate of self discharge varies depending on the ambient temperature the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls bel...

Страница 5: ...his manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1...

Страница 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 7: ...ETY PRACTICES 1 6 Introductions 1 6 Safety Survey 1 6 Steep Grade 1 7 Wet Areas 1 7 Sharp Turns Blind Corners Bridge Approaches 1 7 Loose Terrain 1 7 Golf Car Pedestrian Interference Areas 1 7 MAINTEN...

Страница 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 9: ...that could result in an unsafe condition Observe these NOTICES CAUTIONS WARNINGS and DANGERS be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazar...

Страница 10: ...important to the SAFE USE AND OPERATION of the product All customers should adhere to this SAFETY RESTRICTION in connection with the use of all E Z GO products new and used the Distributor or Dealer...

Страница 11: ...he vehicle in a responsible manner and maintain the vehicle in safe operating condition read and observe all warnings and operation instruction labels affixed to the vehicle follow all safety rules es...

Страница 12: ...tural gas or propane water heaters and furnaces Always use a dedicated circuit for each battery charger Do not permit other appliances to be plugged into the receptacle when the charger is in operatio...

Страница 13: ...golf car operation or identified by a suitable warning to operators not to operate golf cars in this area due to loose terrain or possible hazardous conditions Golf Car Pedestrian Interference Areas A...

Страница 14: ...Safety Procedures All maintenance shall be performed in accordance with the manufacturer s recommended safety procedures as outlined in the manufacturer s operation and service manuals The following l...

Страница 15: ...e on the golf car FUELS HANDLING AND STORAGE BATTERY CHARGING The controlling party shall supervise the storage and handling of liquid fuels in accordance with applicable fire and safety requirements...

Страница 16: ...FF I O ON OFF I O R F ON OFF I O ON OFF I O R F 14 25 14 25 614121 AUTHORIZED REPRESENTATIVE IN EC IS RANSOMES JACOBSEN LTD WEST ROAD IPSWICH SUFFOLK IP3 9TT UK 614068 28203 G01 601783 610631 614068 6...

Страница 17: ...ED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS...

Страница 18: ...NALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO...

Страница 19: ...N SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRE...

Страница 20: ...1 14 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 21: ...ll Notices Cautions Warnings and Dangers 2 TITLE PAGE NO EXPRESS S6 Vehicle Specifications 2 3 EXPRESS S6 Vehicle Dimensions 2 4 EXPRESS S6 Vehicle Incline Information and Turning Diameter 2 5 EXPRESS...

Страница 22: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Страница 23: ...Direct Drive Differential with helical gears Dash Mounted Forward Neutral Reverse 14 7 1 48 Volts DC Motor Type Continuous Horsepower kW Electrical System Batteries Qty Type Key or Pedal Start Speed C...

Страница 24: ...e thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 135 8 in 345 0 cm 99 5 in 253 0 cm 49 0 in 124 0 cm EXPRESS S6 48 8 in 124 0 cm Rear...

Страница 25: ...d all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 RECOMMENDED MAX SIDE TILT 25 or 14 MAX RECOMMENDED MAX RAMP...

Страница 26: ...CATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 6 2 TURNING CLEARANCE DIAMETER 35 ft 6inches 10...

Страница 27: ...rges 48 Volts DC Motor Type Continuous Horsepower kW Electrical System Batteries Qty Type Key or Pedal Start Speed Controller Transaxle Gear Selection Shunt Wound Rear Axle Ratio 2 5 hp 1 9 kW Intermi...

Страница 28: ...TIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 8 2 138 0 in 351 0 cm 95 0 in 241 0 cm 46 5 in 119...

Страница 29: ...ly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 52 5 in 133 5 cm Rear 38 5 in 98 0 cm Front 37 5 in 95 0 cm 76 0 in 193 0 cm RECOMMENDED MAX SIDE...

Страница 30: ...ual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 10 2 TURNING CLEARANCE DIAMETER 25ft 6inches 7 8 m 6 5 ft 1 98 m INTERSECTIN...

Страница 31: ...2 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS 2...

Страница 32: ...2 12 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Страница 33: ...tate of Charge Meter 3 3 Direction Selector 3 3 Accelerator Pedal 3 3 Brake and Park Brake 3 4 Horn 3 5 Front Seat 3 5 Hip Restraint Front 3 5 Hour Meter 3 5 Grab Handles 3 5 Weather Enclosure 3 5 Glo...

Страница 34: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 35: ...o the OFF position and removed 2 State of Charge Meter The vehicle is equipped with a state of charge meter located in the dash panel The state of charge meter indicates the amount of usable power in...

Страница 36: ...equipped with factory installed custom accessories some accessories remain operational with the key switch in the OFF position The brake pedal incorporates a park brake feature To engage the park bra...

Страница 37: ...cle is equipped with grab handles for easy access to vehicle 11 Weather Enclosure Weather enclosure as an option that the vehicle may be equipped with 12 Glove Box An optional lockable glove compartme...

Страница 38: ...ng the Run Tow Maintenance switch to the Tow Maintenance position When in the Tow Maintenance position the Anti Roll Back and Walk Away safety features of the system no lon ger function Before attempt...

Страница 39: ...om tree limbs or flying objects The sun top and windshield provide some protection from the elements however they will not keep the operator and passenger dry in a downpour This vehicle is not equippe...

Страница 40: ...The cargo platform is accessed by folding the rear seat down Be careful when loading the vehicle Tie down loads to prevent shifting Do not overload vehicle The cargo platform is limited to a maximum l...

Страница 41: ...3 9 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers INTRODUCTION 3...

Страница 42: ...3 10 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 43: ...EFORE INITIAL USE 4 2 PORATABLE CHARGER INSTALLATION 4 3 On board Charger 4 4 OPERATING THE VEHICLE 4 5 PERFORMANCE 4 5 Speed Control 4 6 Pedal Up Feature 4 6 Walk Away Feature 4 6 Anti Roll Back Feat...

Страница 44: ...n unsuitable terrain Hydrogen gas is generated as a natural part of the lead acid battery charging process A 4 concentration of hydrogen gas is explosive and could cause severe injury or death Chargin...

Страница 45: ...he charger If the charger is operated in an outdoor location rain and sun protection must be provided A dedicated circuit is required for the charger Refer to the charger manual for appropriate circui...

Страница 46: ...the vehicle On board Charger The on board charger is located at the rear of the vehicle and is mounted between the frame rails An optional retractable AC cord reel is also available The charger is wi...

Страница 47: ...e direction selector of a vehicle while the vehicle is in motion Moving the selector will result in a sudden slowing of the vehicle and the beeping of a warning device Slow down before and during turn...

Страница 48: ...ture The pedal up feature slows the vehicle when the accelerator pedal is released while the vehicle is moving between 10 mph 16 kph and the vehicle s top speed Example If all of the following events...

Страница 49: ...roll backwards slightly before power is returned to the motor High Pedal Disable Feature High pedal disable prevents undesired acceleration if the direction selector lever is changed or the key is tur...

Страница 50: ...s limit speed with service brake Uncontrolled coasting does not occur because the controller limits the top speed of the vehicle while moving down hill However this is not a substitute for the service...

Страница 51: ...4 9 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers OPERATING PROCEDURES 4...

Страница 52: ...4 10 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4...

Страница 53: ...7 LIGHT BULB REPLACEMENT 5 7 FUSE REPLACEMENT 5 8 TRANSPORTING VEHICLE 5 8 Towing 5 8 Hauling 5 8 SERVICE AND MAINTENANCE 5 8 ROUTINE MAINTENANCE 5 9 Tire Inspection 5 9 Brakes 5 9 PERIODIC BRAKE TEST...

Страница 54: ...5 2 MAINTENANCE 5 Battery Replacement 5 18 Battery Charging 5 19 AC Voltage 5 19 Troubleshooting 5 19 HYDROMETER 5 20 Using Hydrometer 5 21 PROLONGED STORAGE 5 22...

Страница 55: ...mercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied...

Страница 56: ...d terrain When driving at full speed on a dirt road loose surfaces or wet grass vehicle stopping distance will increase If the vehicle is fully loaded it will take longer to stop than with no load Whe...

Страница 57: ...cle Tool List Qty Tool List Qty Floor jack 1 Jack stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be in or on the vehicle while lifting To raise the entire vehicl...

Страница 58: ...inflation should be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for rec ommended tire inflation pressure For outdoor applications with major use on grassy areas the f...

Страница 59: ...e bulb failure do not touch new bulbs with bare fingers Use clean dry tissue or paper towel to handle the glass portion of the bulb For vehicles equipped with lights mounted in the cowl locate bulb so...

Страница 60: ...e sun top must be removed and the seat bottom secured When transporting vehicle below highway speeds check for tightness of hardware and cracks in sun top at mounting points Always remove windshield w...

Страница 61: ...e owner and service technician to carefully follow the procedures recommended in this manual Preventative maintenance applied at recommended intervals is the best guarantee for keeping the vehicle bot...

Страница 62: ...may or may not lock Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched The vehicle should stop within the normal range of st...

Страница 63: ...r specific torque val ues Lubrication Points View from Underside of Vehicle Rack Ball Joint ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherw...

Страница 64: ...head with 8 8 or 10 9 Unmarked hardware is Grade 2 SYSTEM TEST At monthly intervals test the controller by allowing the vehicle to roll down an incline with the accelerator pedal released Braking forc...

Страница 65: ...nnections keep receptacles free of dirt and foreign matter ACCELERATOR Check for smooth movement SERVICE BRAKE MECHANICAL BRAKES Conduct brake performance test PARK BRAKE Check brake performance and a...

Страница 66: ...e body and eyes with extended flushing with clear water Contact a physician immediately Always wear a safety shield or approved safety goggles when adding water or charging batteries Any electrolyte s...

Страница 67: ...can reduce the life of the battery BATTERY MAINTENANCE Tool List Qty Tool List Qty Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 At Each Charging Cycl...

Страница 68: ...y Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the...

Страница 69: ...place per the Periodic Service Schedule When cleaning the outside of the batteries and terminals do not use a water hose without first spraying the batteries with a solution of baking soda sodium bica...

Страница 70: ...recommended no corrosion to the battery racks or surrounding area should be present Any corrosion found should be immediately removed with a putty knife and a wire brush The area should be washed with...

Страница 71: ...the vehicle receptacle The charger connector cord set is protected from damage and is located in an area to prevent injury that may result from personnel running over or tripping over the cord set Th...

Страница 72: ...vity is the measurement of a liquid that is compared to a baseline The baseline is water which is assigned a base number of 1 000 The concentration of sulfuric acid to water in a new golf car battery...

Страница 73: ...low 80 F 27 C Adjust the reading to conform with the electrolyte temperature e g if the reading indicates a specific gravity of 1 250 and the electrolyte temperature is 90 F 32 C add four points 004 t...

Страница 74: ...ble and will cause permanent damage to the battery In order to prevent damage the battery should be recharged A hydrometer P N 50900 G1 can be used to determine the specific gravity and therefore the...

Страница 75: ...5 23 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Страница 76: ...5 24 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Страница 77: ......

Страница 78: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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