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EN • 3

ENGLISH

FRANCAIS

NEDERLANDS

ESP

AÑOL

IT

ALIANO

DEUTSCH

664Y3400

WHO SHOULD READ THESE INSTRUCTIONS

These instructions should be read by:
- the specifying engineer
- the installer
- the user
- the service engineer

SYMBOLS

WARNINGS

Danger of burns

Essential instruction for the safety of persons
and the environment.

Danger of electrocution.

Essential instruction for the correct operation
of the installation.

RECOMMENDATIONS

• These instructions are an integral part of the equipment to 

which they refer and the user must be provided with a copy.

• The product must be installed and serviced by qualified

engineers, in compliance with current standards.

• The manufacturer cannot accept liability for any damage 

resulting from incorrect installation or from the use of
components or fittings not specified by the manufacturer.

• Any failure to follow instructions relating to tests and test 

procedures may result in personal injury or risks of pollution.

• It is important to switch the boiler off before carrying out 

any work.

• There are no user parts inside the control panel.

APPLICABLE STANDARDS

The Boilers have been manufactured to comply with 
the following standards BS EN60335-2-35: 2002, BS 
EN55014-1: 2001 and BS EN55014-2:1997.

  The installation must be in accordance with the current 

standards.

REMOVING THE BOILER FROM THE PACKAGING

• Before lifting the boiler from the packaging, ensure that the 

installation area is clear and that there are no obstacles making 
installation difficult or unsafe.

• Lay the boiler on its back (as shown on the box side), open the 

box and remove the cardboard packaging.

•  Remove the polythene cover and the polystyrene corner protection 

pieces.

•  With help from another person, lift the boiler from the packaging 

holding the lipped front edges of the side panels.

•  Do not lift or carry the boiler using the top automatic air vent and 

bottom pump.

IMPORTANTS NOTES

These instructions are an integral part of the equipment to which 
they relate and must be handed to the user.

The product must be installed and serviced by qualified engineers 
in accordance with the regulations in force.

The manufacturer declines all liability for any damage caused as a 
result of incorrect installation or in the event of the use of appliances 
or accessories that are not specified by the manufacturer.

  The manufacturer reserves the right to change the

technical characteristics and specification of its
products without notice.

  The availability of certain versions and their accessoiries 

can vary following the market.

  Warning : Do not switch ON if there is a possibility 

that the water in heater is frozen.

RISK OF INJURY
LIFT WITH CARE

GET HELP

HEAVY

APPLIANCE

The weight of this boiler is 36Kg, which could 
present a risk of injury.

Care should be taken when loading and 
unloading the boiler to and from vehicles.

We recommend that the boiler be handled by 
two people until it is securely fixed to a wall.

The safest route from the vehicle to the point 
of installation should be carefully assessed 
before unloading the boiler.

Mechanical lifting aids should be 
utilised whenever possible.

MANUAL HANDLING INSTRUCTIONS

Содержание 15

Страница 1: ...EN 1 ENGLISH FRANCAIS NEDERLANDS ESPAÑOL ITALIANO DEUTSCH 664Y3400 Installation operating and servicing instructions E Tech 09 15 Single phase Tri phase E Tech 22 28 36 Tri phase ...

Страница 2: ... 22 10 Electrical data of model 28 11 Electrical data of model 36 12 MOUNTING 13 Dimensions 13 Wall mounting 13 Installation room 13 INSTALLATION 14 Disassembling 14 Heating connection 15 Heating connection DWL 15 Heating connection DWL Y plan 16 Heating connection DWL S plan 16 Electric connection Models 09 15 17 Electric connection Models 22 28 36 18 Sizing of supply wires 18 Wiring diagrams Mod...

Страница 3: ...nstallation difficult or unsafe Lay the boiler on its back as shown on the box side open the box and remove the cardboard packaging Remove the polythene cover and the polystyrene corner protection pieces With help from another person lift the boiler from the packaging holding the lipped front edges of the side panels Do not lift or carry the boiler using the top automatic air vent and bottom pump ...

Страница 4: ...valve circulating pump low water pressure switch control and high limit thermostats on off and power level switches CONNECTION The boiler is suitable for connection to most heating and hot water systems with a maximum working pressure of 3bar and a maximum temperature of 85 C It can also be used in multiple boiler installations allowing greater outputs to be achieved The boiler and connection glan...

Страница 5: ...ect ESC kit connection in option Heating return Automatic air vent Expansion vessel Valve of expansion vessel Heating out Manual reset high limit pressure gauge Expansion vessel connection Circulating pump Heating elements Heating body Pressure safety valve Cable gland Hand side panel Minimum thermostat only with direct DHW kit Control panel Brass pocket ...

Страница 6: ...oiler operation depending on boiler temperature If the boiler is not in regular daily use during cold periods it is recommended that it be fitted with a frost sensing thermostat to override the timeclock and prevent the system from freezing As with most boilers and heating appliances the casing and pipework can get hot during normal running so the boiler must not be covered and the surrounding are...

Страница 7: ... Ohm 22 Ohm 22 Ohm 17 6 Ohm Heating element type 2 x 1 4 kW 2 x 2 4 kW 2 x 2 4 kW 2 x 2 4 kW 2 x 3 kW Number of elements 3 3 5 6 6 Water capacity Litres 13 13 13 13 13 Expansion vessel capacity Litres 10 10 10 10 10 Max working pressure bars 3 3 3 3 3 Min working pressure bars 0 8 0 8 0 8 0 8 0 8 Max working temperature C 85 85 85 85 85 Hydraulic pressure drop mbar 10 20 45 85 125 Heating connecti...

Страница 8: ...K4 disactivated Terminal 4 L2 A 6 0 6 Terminal 5 L3 A 6 0 6 Terminal 1 N A 6 6 0 Power kW 2 8 1 4 4 2 1 N 2 3 L1 4 L2 5 L3 6 Single phase 8 4 kW Terminals 1 and 2 shunted Terminal 3 L1 A 24 12 36 Terminals 3 4 5 and 6 shunted Terminal 1 N A 24 12 36 Relay K4 activated Power kW 5 6 2 8 8 4 1 N 2 3 L 4 5 6 Single phase 7 kW Terminals 1 and 2 shunted Terminal 3 L1 A 24 6 30 Terminals 3 4 and 5 shunte...

Страница 9: ...4 10 4 Relay K4 disactivated Terminal 4 L2 A 10 4 0 10 4 Terminal 5 L3 A 10 4 0 10 4 Terminal 1 N A 10 4 10 4 0 Power kW 4 8 2 4 7 2 1 N 2 3 L1 4 L2 5 L3 6 Single phase 14 4 kW Terminals 1 and 2 shunted Terminal 3 L1 A 41 6 20 8 62 4 Terminals 3 4 5 and 6 shunted Terminal 1 N A 41 6 20 8 62 4 Relay K4 activated Power kW 9 6 4 8 14 4 1 N 2 3 L 4 5 6 Single phase 12 kW Terminals 1 and 2 shunted Term...

Страница 10: ...0 4 20 8 Terminal 1 N A 10 4 0 10 4 Power kW 12 7 2 19 2 1 N 2 L1 3 L2 4 5 L3 6 Tri phase 16 8 kW Relay K4 activated Terminal 2 L1 A 20 8 10 4 31 2 Terminal 3 L2 A 10 4 10 4 20 8 Terminal 5 L3 A 10 4 10 4 20 8 Terminal 1 N A 10 4 0 10 4 Power kW 9 6 7 2 16 8 1 N 2 L1 3 L2 4 5 L3 6 Tri phase 14 4 kW Terminals 3 and 4 shunted Terminal 2 L1 A 10 4 10 4 20 8 Terminals 5 and 6 shunted Terminal 3 L2 A 1...

Страница 11: ...10 4 31 2 Terminal 1 N A 0 10 4 10 4 Power kW 14 4 12 26 4 1 N 2 L1 3 L2 4 5 L3 6 Tri phase 24 kW Relay K5 activated Terminal 2 L1 A 20 8 20 8 41 6 Terminal 3 L2 A 20 8 10 4 31 2 Terminal 5 L3 A 20 8 10 4 31 2 Terminal 1 N A 0 10 4 10 4 Power kW 14 4 9 6 24 1 N 2 L1 3 L2 4 5 L3 6 Tri phase 21 6 kW Terminals 3 and 4 shunted Terminal 2 L1 A 20 8 10 4 31 2 Terminals 5 and 6 shunted Terminal 3 L2 A 20...

Страница 12: ... 5 L3 A 26 13 39 Terminal 1 N A 0 13 13 Power kW 18 15 33 1 N 2 L1 3 L2 4 5 L3 6 Tri phase 32 kW Relay K5 activated Terminal 2 L1 A 26 26 52 Terminal 3 L2 A 26 13 43 Terminal 5 L3 A 26 13 43 Terminal 1 N A 0 13 13 Power kW 18 14 30 1 N 2 L1 3 L2 4 5 L3 6 Tri phase 30 kW Terminals 3 and 4 shunted Terminal 2 L1 A 26 13 43 Terminals 5 and 6 shunted Terminal 3 L2 A 26 13 43 Relay K5 disactivated Termi...

Страница 13: ... frost thermostat should be fitted CONNECTING TO THE SYSTEM The boiler is designed to operate on a sealed system ie no open vent or feed and expansion cistern Hot water expansion within the system is taken up by the internal 10 litre expansion vessel This is suitable for systems up to 160 litres capacity If the system capacity is more than this then an additional expansion vessel may be required T...

Страница 14: ...TALLATION Panel removal and access to hydraulic connections 1 Undo screws 2 Tilt panel towards you and lift clear remove the top cover 3 Loosen screws of the control panel 4 Turn up the control panel 5 Block the control panel with the screw DISASSEMBLING A C 1 2 2 3 B 4 5 ...

Страница 15: ...31 29 2 8 2 7 2 6 2 5 2 4 2 3 2 2 21 19 1 8 1 7 1 6 1 5 1 4 1 3 1 2 11 9 8 7 6 5 4 3 2 1 20 20 19 19 17 18 17 18 15 16 15 16 13 14 13 14 11 12 11 12 HEATING CONNECTION HEATING CONNECTION DHW 2 Circulatings pumps HEATING CONNECTION DHW Circulating pump 3 way valve 20 20 19 19 17 18 17 18 15 16 15 16 13 14 13 14 11 12 11 12 20 20 19 19 17 18 17 18 15 16 15 16 13 14 13 14 11 12 11 12 Limiting the max...

Страница 16: ... 2 2 21 19 1 8 1 7 1 6 1 5 1 4 1 3 1 2 11 9 8 7 6 5 4 3 2 1 39 38 37 36 3 5 3 4 3 3 3 2 31 29 2 8 2 7 2 6 2 5 2 4 2 3 2 2 21 19 1 8 1 7 1 6 1 5 1 4 1 3 1 2 11 9 8 7 6 5 4 3 2 1 HEATING CONNECTION DHW S PLAN HEATING CONNECTION DHW Y PLAN Limiting the maximum adjustable temperature 60 85 C 60 85 C Limiting the maximum adjustable temperature ...

Страница 17: ...act clearance of 3 mm The MCB must be readily accessible and adjacent to the appliance L3 L2 N L1 5 L3 3 4 L1 L2 1 2 N 6 Power supply 3 x 400 V Neutral Power supply 3 x 400 V Neutral Safety contactor The safety contactor is not supplied by ACV 7 8 7 8 5 6 5 6 3 4 3 4 1 2 1 2 L3 L2 N L1 5 L3 3 4 L1 L2 1 2 N 6 5 3 4 L1 1 2 N 6 N L1 Power supply 230 V mono ELECTRIC CONNECTION MODELS 09 15 7 8 7 8 5 6...

Страница 18: ...ed by ACV L3 L2 N L1 5 L3 3 4 L2 1 2 N L1 6 Power supply 3 x 400 V Neutral ELECTRIC CONNECTION MODELS 22 28 36 SIZING OF SUPPLY WIRES The supply wires are sized depending of the type and current of the MCB This last firstly sized depending of the nominal current of the boiler The admissible current of the supply xires depends of the ambient temperature the section and length of the wires the wires...

Страница 19: ... w White y Yellow A ON OFF switch B Manual reset high limit thermostat C Water pressure switch D Alarm indicator E DHW priority relay optional F Minimum thermostat with direct DHW kit G Summer Winter switch H Boiler thermostat 60 85 C I Boiler thermostat 78 53 C J Power level switch K2 Power relay 1 level 1 K3 Power relay 1 level 2 K4 Power relay 2 level 1 L Timer O Switch indicator P Room thermos...

Страница 20: ... OFF switch B Manual reset high limit thermostat C Water pressure switch D Alarm indicator E DHW priority relay optional F Minimum thermostat with direct DHW kit G Summer Winter switch H Boiler thermostat 60 85 C I Boiler thermostat 78 53 C J Power level switch K2 Power relay 1 level 1 K3 Power relay 1 level 2 K4 Power relay 2 level 1 K5 Power relay 2 level 2 L Timer O Switch indicator P Room ther...

Страница 21: ...or r r bk b b b b b b bk or or r Type 9 8 4 kW 7 kW 5 6 kW 4 2 kW Type 15 14 4 kW 12 kW 9 6 kW 7 2 kW TRI PHASE 1 N 2 3 L1 4 L2 5 L3 6 1 N 2 3 L1 4 L2 5 L3 6 1 N 2 3 L1 4 L2 5 L3 6 1 N 2 3 L1 4 L2 5 L3 6 Current not balanced Current not balanced SINGLE PHASE 1 N 2 3 L 4 5 6 1 N 2 3 L 4 5 6 1 N 2 3 L 4 5 6 1 N 2 3 L 4 5 6 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 ...

Страница 22: ...bk 1 x bk 2 x r 1 x r K2 or r bk b or r bk b K3 Or r Bk b or r bk b K4 or r bk b or r bk b Type 22 21 6 kW 19 2 kW 16 8 kW 14 4 kW TRI PHASE 1 N 2 L1 3 L2 4 5 L3 6 1 N 2 L1 3 L2 4 5 L3 6 1 N 2 L1 3 L2 4 5 L3 6 1 N 2 L1 3 L2 4 5 L3 6 Current not balanced Current not balanced 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 ...

Страница 23: ...or r bk b or r bk b K3 Or r Bk b or r bk b K5 or r bk b or r bk b K4 or r bk b or r bk b Type 28 28 8 kW 26 4 kW 24 kW 21 6 kW Type 36 36 kW 33 kW 30 kW 27 kW TRI PHASE 1 N 2 L1 3 L2 4 5 L3 6 1 N 2 L1 3 L2 4 5 L3 6 1 N 2 L1 3 L2 4 5 L3 6 1 N 2 L1 3 L2 4 5 L3 6 Current not balanced Current not balanced 23 24 23 24 23 24 23 24 23 24 23 24 23 24 23 24 ...

Страница 24: ... not shown for clarity During installation the earth wires from each component connect to terminal 3 in the wiring centre E bk black br brown r red w white y yellow o orange b blue v violet p pink gr grey CABLE COLOUR CODES gr gr gr gr b b b b b br br br br o o o o C L1 1 2 br br br bk N 3 4 b b b b b b 5 6 8 7 t p b b b br or g b b r bk 3 amp MCB C 2 1 r C 1 2 or 9 10 11 12 y y 13 14 y y y y y pk...

Страница 25: ...allation the earth wires from each component connect to terminal 3 in the wiring centre E bk black br brown r red w white y yellow o orange b blue v violet p pink gr grey CABLE COLOUR CODES gr b b b o 1 2 C HW OFF V4073A MID POSITION ZONE VALVE w w L1 1 2 br br br bk N 3 4 b b b b b b 5 6 8 7 t p b b b br or g b b r bk 3 amp MCB C 2 1 r C 1 2 or 9 10 11 12 y y 13 14 y y y y y pk pk b pk t or or or...

Страница 26: ...contactors will energise 6 Switch on the power levels switch stage 2 after a short delay the second stage contactors will energise Note the power stage delay timer settings should be verified as shown in item 4 under Commissioning Electrical 7 The boiler temperature will now rise as indicated by the combined temperature and pressure gauge 8 The temperature will continue to rise until the control t...

Страница 27: ...EN 27 ENGLISH FRANCAIS NEDERLANDS ESPAÑOL ITALIANO DEUTSCH 664Y3400 REMOVAL THE HEATING ELEMENTS 2 1 3 ...

Страница 28: ...EN 28 ENGLISH FRANCAIS NEDERLANDS ESPAÑOL ITALIANO DEUTSCH 664Y3400 ...

Страница 29: ...1 664Y3400 ...

Страница 30: ... de bloqueo IT Blocco di arresto DE Sperranschlag 54767014 EN Terminal WKN 16 U blue FR Borne WKN 16 U bleu NL Klem WKN 16 U blauw ES Borne WKN 16 U azul IT Morsetto WKN 16 U blue DE Klemme WKN 16 U bleu 54428179 EN Terminal 16 mm2 WKN 16 U FR Borne 16 mm2 WKN 16 U NL Klem 16 mm2 WKN 16 U ES Borne 16 mm2 WKN 16 U IT Morsetto 16 mm2 WKN 16 U DE Klemme 16 mm2 WKN 16 U 54428091 EN Terminal end APN 16...

Страница 31: ...3 664Y3400 09 15 22 28 36 ...

Страница 32: ...0 V ES Luz indicadora roja de Ø 10 mm 240 V IT Spia rossa Ø 10 mm 240 V DE Kontollleuchte rot Ø 10 mm 240 V 54764017 EN Control themostat 2 stages FR Thermostat de réglage 2 étages NL Regelthermostaat 2 traps ES Termostato de ajuste de 2 niveles IT Termostato di regolazione 2 stadi DE Einstellthermostat 2 Stufen 54764021 EN Button thermostat FR Bouton thermostat NL Thermostaatknop ES Botón del ter...

Страница 33: ...5 664Y3400 09 15 22 28 36 ...

Страница 34: ...r 557A4009 EN Circulating pump FR Circulateur NL Circulatiepomp ES Circulador IT Circolatore DE Pumpe 55426017 EN Pressure safety valve 3 bars Ø 1 2 FR Soupape de sécurité 3 bars Ø 1 2 NL Veiligheidsklep 3 bar Ø 1 2 ES Válvula de seguridad 3 bares Ø 1 2 IT Valvola di sicurezza 3 bar Ø 1 2 DE Sicherheitsventil 3 bar Ø 1 2 55445007 EN Automatic air vent FR Purgeur automatique NL Automatische ontluch...

Страница 35: ...7 664Y3400 09 15 22 28 36 _ _ _ _ _ _ _ _ _ _ 24614143 24614144 24614145 ...

Страница 36: ...ABS Paneel ABS Panel ABS Pannello ABS ABS Tafel A06 Wall mounting Fixation murale Wandbevestiging Fijación mural Staffa murale Wandhalterung A07 Body heating Corps de chauffe Ketellichaam Cuerpo de calefacción Corpo caldaia Kesselkörper A08 Control panel Tableau de commande Bedieningspaneel Panel de mandos Pannello di comando Schaltfeld A09 Electric support Support électrique Verwarmings compartim...

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